I rarely build or fly two-stage rockets. My best success with stagin' incorporated t' old Centuri Pass-Port design. Avast! Blimey! T' holes in t' coupler gave t' booster engine that extra split second t' ignite t' upper stage.
Construction:
I didn't want t' go with a standard two-stage design, me hearties, fins above fins. Avast! I decided on a rin' stabilized two stager.
T' initial pencil designs lead me t' a descendin' rin' profile. Aye aye! Avast, me proud beauty! Three rings held in place by four small fins under each ring. Avast! T' model almost looks as if it were a three stager. Aye aye! T' highest painted band gives t' impression o' a smaller rin' and a fourth stage.
I went t' me scrap tubes and tried many until I found t' three sizes that would give t' visual o' "conical" descendin' rings.
T' model was built around a ST-10 airframe. T' booster is 3" long, shiver me timbers, t' sustainer body tube is 18".
T' rin' on t' booster is a 2-1/8" length o' BT-80. Begad! T' lowest rin' on t' sustainer is a 1-7/8" length o' BT-70. Begad! T' second higher sustainer rin' is 1-5/8" o' ST-16. Aye aye! And t' final (black painted) rin' is 1-3/8" wide.
T' fins were cut from 1/16" balsa and covered with 20lb copy paper. I did this for two reasons. Avast, me proud beauty! Blimey! Avast! Blimey! T' first is strength. Secondly, arrr, ya bilge rat, it would be impossible t' fill t' balsa after t' rings were glued in place.
T' balsa grain direction is opposite o' normal construction. T' grain follows t' trailin' edges o' all t' fins. Blimey! T' trailin' edges are outside t' rings. Well, blow me down! I wanted t' give a little more protection for those exposed edges. Aye aye! Arrr! Wrappin' paper over t' top o' t' rounded leadin' edge gave more than enough frontal rigidity. Avast, matey, me proud beauty! All fins were cut wide, shiver me timbers, which allowed me t' sand t' outside edges t' slip-fit t' rings in place.
I didn't glue t' rings in place until after spray paintin' t' main body and fins. Ya scallywag! Ahoy! I sprayed t' rings separately then glued them over t' fins. Blimey! Avast, me proud beauty! This gave me a no-mask paint job and clean color separations. Avast, me proud beauty! T' only maskin' was t' paint t' wide black band on t' body tube.
On t' engine mounts, I followed t' old Centuri plans for their Arcon-Hi model. Ahoy! Blimey! T' booster engine block is at t' aft o' t' booster. T' sustainer block is normal, ya bilge rat, at t' top o' t' upper engine tube. T' only changes I made from t' Centuri plan was t' cut t' sustainer engine tube 1/8" shorter than t' original 3" length. Avast, me proud beauty! Avast! This way t' engine would be extended 1/8" out t' back o' t' tubing. Avast, me proud beauty! T' engines are friction fit with maskin' tape. Blimey! After a flight, I wanted a little bit o' t' casin' stickin' out t' remove it out with pliers.
Centuri style stagin' doesn't use clear tape t' hold t' engines together. Both stages are held together by two couplers. Well, blow me down! Simply friction fit t' engines in place then slide t' stages together.
[Click on t' followin' link t' download a PDF o' t' rocket.]
Flight:
T' first flight be on March 7 with a B6-0/A8-5 engine combination. Begad! T' first stage boost was good, shiver me timbers, me hearties, but when t' sustainer ignited it was unstable. Ahoy! Ya scallywag! Recovery be safe. Avast, me proud beauty! I added a hefty blob o' clay weight around t' large screw eye and nose cone base.
Later that day, shiver me timbers, me hearties, me bucko, I tried again with t' same engines. Begad! Blimey! This time it was stable and had a straight boost with good stagin' and recovery.
I thought it would be stable, me hearties, matey, but I hadn't used RockSim yet. There be a large rin' area and plenty o' fins. Ahoy! I thought t' body tube length would be adequate.
I went home and weighed t' clay. Begad! Well, ya bilge rat, blow me down! I added t' equivalent weight in washers t' t' screw eye. Arrr! It required 0.4 oz (or five WW-7 washers from Semroc) o' nose weight t' be stable. Like every "different" design, sometimes extra nose weight is required.
T' third flight took place on May 2, 2009 at t' Orlando ROCK launch. Begad! I used B6-0/B6-6 engines. Ahoy! While t' model was stable with a B6-0/A8-5 combination, it be nay stable with a B6-0/B6-6. Arrr! Arrr! At t' sustainer ignition, it looped. Avast, me proud beauty! Blimey! It be in t' air at ejection, arrr, no damage.
Summary:
PROs: I be happy with t' finished look o' t' model. Avast! Visually, t' descendin' rings and painted black band give t' impression o' a conical stabilized rocket. Begad! Begad! While t' model is only two-stage, it looks more like a three stager. Arrr! New designs can present construction and stabilization issues, me bucko, arrr, but if you glean a few new lessons in t' process it's all worthwhile.
CONs: Even with all t' fins and tubing, t' model required nose weight t' be stable. Well, blow me down! Ya scallywag! It be stable for t' second flight after addin' nose weight. Arrr! It be nay stable for t' third and final flight.