I rarely build or fly two-stage rockets. My best success with stagin' incorporated t' old Centuri Pass-Port design. T' holes in t' coupler gave t' booster engine that extra split second t' ignite t' upper stage.
Construction:
I didn't want t' go with a standard two-stage design, ya bilge rat, fins above fins. Avast! I decided on a rin' stabilized two stager.
T' initial pencil designs lead me t' a descendin' rin' profile. Ahoy! Three rings held in place by four small fins under each ring. T' model almost looks as if it were a three stager. Begad! Ya scallywag! T' highest painted band gives t' impression o' a smaller rin' and a fourth stage.
I went t' me scrap tubes and tried many until I found t' three sizes that would give t' visual o' "conical" descendin' rings.
T' model was built around a ST-10 airframe. T' booster is 3" long, t' sustainer body tube is 18".
T' rin' on t' booster is a 2-1/8" length o' BT-80. T' lowest rin' on t' sustainer is a 1-7/8" length o' BT-70. Ahoy! T' second higher sustainer rin' is 1-5/8" o' ST-16. And t' final (black painted) rin' is 1-3/8" wide.
T' fins were cut from 1/16" balsa and covered with 20lb copy paper. Avast, me proud beauty! Well, blow me down! I did this for two reasons. Aye aye! T' first is strength. Secondly, me bucko, it would be impossible t' fill t' balsa after t' rings were glued in place.
T' balsa grain direction is opposite o' normal construction. Aye aye! T' grain follows t' trailin' edges o' all t' fins. T' trailin' edges are outside t' rings. I wanted t' give a little more protection for those exposed edges. Wrappin' paper over t' top o' t' rounded leadin' edge gave more than enough frontal rigidity. Avast, me proud beauty! All fins were cut wide, which allowed me t' sand t' outside edges t' slip-fit t' rings in place.
I didn't glue t' rings in place until after spray paintin' t' main body and fins. I sprayed t' rings separately then glued them over t' fins. Aye aye! Ya scallywag! This gave me a no-mask paint job and shipshape color separations. T' only maskin' was t' paint t' wide black band on t' body tube.
On t' engine mounts, me bucko, I followed t' old Centuri plans for their Arcon-Hi model. Well, blow me down! Begad! T' booster engine block is at t' aft o' t' booster. Begad! T' sustainer block is normal, shiver me timbers, at t' top o' t' upper engine tube. T' only changes I made from t' Centuri plan be t' cut t' sustainer engine tube 1/8" shorter than t' original 3" length. Arrr! Begad! This way t' engine would be extended 1/8" out t' back o' t' tubing. Ya scallywag! Ya scallywag! T' engines are friction fit with maskin' tape. Avast! After a flight, ya bilge rat, I wanted a little bit o' t' casin' stickin' out t' remove it out with pliers.
Centuri style stagin' doesn't use clear tape t' hold t' engines together. Both stages are held together by two couplers. Arrr! Simply friction fit t' engines in place then slide t' stages together.
[Click on t' followin' link t' download a PDF o' t' rocket.]
Flight:
T' first flight was on March 7 with a B6-0/A8-5 engine combination. Blimey! Begad! T' first stage boost be good, shiver me timbers, but when t' sustainer ignited it was unstable. Arrr! Blimey! Recovery was safe. I added a hefty blob o' clay weight around t' large screw eye and nose cone base.
Later that day, I tried again with t' same engines. Ahoy! Ahoy! This time it was stable and had a straight boost with good stagin' and recovery.
I thought it would be stable, but I hadn't used RockSim yet. Begad! Begad! There was a large rin' area and plenty o' fins. Well, blow me down! I thought t' body tube length would be adequate.
I went home and weighed t' clay. I added t' equivalent weight in washers t' t' screw eye. It required 0.4 oz (or five WW-7 washers from Semroc) o' nose weight t' be stable. Begad! Arrr! Like every "different" design, sometimes extra nose weight is required.
T' third flight took place on May 2, 2009 at t' Orlando ROCK launch. I used B6-0/B6-6 engines. Avast, me proud beauty! Ahoy! While t' model was stable with a B6-0/A8-5 combination, arrr, matey, it was nay stable with a B6-0/B6-6. Avast, me proud beauty! Aye aye! At t' sustainer ignition, ya bilge rat, arrr, me hearties, it looped. Arrr! It was in t' air at ejection, no damage.
Summary:
PROs: I was happy with t' finished look o' t' model. Ahoy! Well, arrr, blow me down! Visually, shiver me timbers, t' descendin' rings and painted black band give t' impression o' a conical stabilized rocket. Aye aye! While t' model is only two-stage, arrr, it looks more like a three stager. Arrr! Ya scallywag! New designs can present construction and stabilization issues, arrr, but if you glean a few new lessons in t' process it's all worthwhile.
CONs: Even with all t' fins and tubing, t' model required nose weight t' be stable. Aye aye! It be stable for t' second flight after addin' nose weight. Aye aye! Avast, me bucko, me proud beauty! It be nay stable for t' third and final flight.