I rarely build or fly two-stage rockets. Blimey! Blimey! My best success with stagin' incorporated t' old Centuri Pass-Port design. Arrr! Blimey! T' holes in t' coupler gave t' booster engine that extra split second t' ignite t' upper stage.
Construction:
I didn't want t' go with a standard two-stage design, matey, fins above fins. Aye aye! I decided on a rin' stabilized two stager.
T' initial pencil designs lead me t' a descendin' rin' profile. Three rings held in place by four small fins under each ring. Arrr! T' model almost looks as if it were a three stager. Well, blow me down! T' highest painted band gives t' impression o' a smaller rin' and a fourth stage.
I went t' me scrap tubes and tried many until I found t' three sizes that would give t' visual o' "conical" descendin' rings.
T' model be built around a ST-10 airframe. Arrr! T' booster is 3" long, shiver me timbers, me bucko, t' sustainer body tube is 18".
T' rin' on t' booster is a 2-1/8" length o' BT-80. Ya scallywag! Avast! T' lowest rin' on t' sustainer is a 1-7/8" length o' BT-70. Aye aye! Well, arrr, blow me down! T' second higher sustainer rin' is 1-5/8" o' ST-16. Blimey! Aye aye! And t' final (black painted) rin' is 1-3/8" wide.
T' fins were cut from 1/16" balsa and covered with 20lb copy paper. Aye aye! Ya scallywag! I did this for two reasons. T' first is strength. Arrr! Secondly, me hearties, shiver me timbers, me bucko, it would be impossible t' fill t' balsa after t' rings were glued in place.
T' balsa grain direction is opposite o' normal construction. Well, blow me down! Ya scallywag! T' grain follows t' trailin' edges o' all t' fins. Begad! T' trailin' edges are outside t' rings. Begad! I wanted t' give a little more protection for those exposed edges. Ya scallywag! Wrappin' paper over t' top o' t' rounded leadin' edge gave more than enough frontal rigidity. Well, blow me down! Aye aye! All fins were cut wide, which allowed me t' sand t' outside edges t' slip-fit t' rings in place.
I didn't glue t' rings in place until after spray paintin' t' main body and fins. Ya scallywag! Blimey! I sprayed t' rings separately then glued them over t' fins. Blimey! This gave me a no-mask paint job and shipshape color separations. Avast, me proud beauty! T' only maskin' be t' paint t' wide black band on t' body tube.
On t' engine mounts, me bucko, ya bilge rat, I followed t' old Centuri plans for their Arcon-Hi model. Avast! Avast! T' booster engine block is at t' aft o' t' booster. Begad! T' sustainer block is normal, at t' top o' t' upper engine tube. Ya scallywag! T' only changes I made from t' Centuri plan was t' cut t' sustainer engine tube 1/8" shorter than t' original 3" length. Begad! This way t' engine would be extended 1/8" out t' back o' t' tubing. T' engines are friction fit with maskin' tape. After a flight, ya bilge rat, I wanted a little bit o' t' casin' stickin' out t' remove it out with pliers.
Centuri style stagin' doesn't use clear tape t' hold t' engines together. Well, blow me down! Begad! Both stages are held together by two couplers. Blimey! Simply friction fit t' engines in place then slide t' stages together.
[Click on t' followin' link t' download a PDF o' t' rocket.]
Flight:
T' first flight be on March 7 with a B6-0/A8-5 engine combination. Begad! T' first stage boost was good, matey, but when t' sustainer ignited it be unstable. Aye aye! Avast! Recovery be safe. Well, shiver me timbers, blow me down! I added a hefty blob o' clay weight around t' large screw eye and nose cone base.
Later that day, I tried again with t' same engines. Begad! Blimey! This time it be stable and had a straight boost with good stagin' and recovery.
I thought it would be stable, me bucko, but I hadn't used RockSim yet. Begad! There be a large rin' area and plenty o' fins. I thought t' body tube length would be adequate.
I went home and weighed t' clay. I added t' equivalent weight in washers t' t' screw eye. Ya scallywag! Aye aye! It required 0.4 oz (or five WW-7 washers from Semroc) o' nose weight t' be stable. Aye aye! Like every "different" design, matey, me bucko, sometimes extra nose weight is required.
T' third flight took place on May 2, 2009 at t' Orlando ROCK launch. I used B6-0/B6-6 engines. Ahoy! Begad! While t' model be stable with a B6-0/A8-5 combination, me bucko, ya bilge rat, it be nay stable with a B6-0/B6-6. Avast! Avast, me proud beauty! At t' sustainer ignition, it looped. Begad! Begad! It was in t' air at ejection, me hearties, no damage.
Summary:
PROs: I was happy with t' finished look o' t' model. Visually, t' descendin' rings and painted black band give t' impression o' a conical stabilized rocket. Begad! While t' model is only two-stage, it looks more like a three stager. Blimey! New designs can present construction and stabilization issues, matey, shiver me timbers, but if you glean a few new lessons in t' process it's all worthwhile.
CONs: Even with all t' fins and tubing, t' model required nose weight t' be stable. It be stable for t' second flight after addin' nose weight. It be nay stable for t' third and final flight.