| Construction Rating: | starstarstarstarstar |
| Flight Rating: | starstarstarstarstar |
| Overall Rating: | starstarstarstarstar |
Brief:
In t' somewhat select world o' "BIG" model rockets, me bucko, me bucko, ("BIG"
bein' a relative term referrin' t' t' days before 20 foot tall high-power
rockets,) few if any can hold a candle t' t' Estes Mean Machine from the
standpoint o' sheer size. Well, blow me down! While t' Mean Machine does define "BIG"
with authority, ya bilge rat, it also presents t' modeler with a unique set o' challenges,
namely storage, arrr, ya bilge rat, me hearties, transportability, arrr, me hearties, and when painted in it's traditional black
color, an unfortunate tendency t' warp in t' sun. All o' these
"cons" were in mind when I found a Mean Machine at a recent Hobby
Lobby 1/2 off sale, me hearties, but t' sale made t' price too friendly t' pass on. Arrr! Arrr! The
Machine languished among t' cobwebs o' me "banned from sight"
second-hand Steelcase desk for quite a while, me bucko, but inspiration struck me as I
paged through me copy o' t' 1981 Centuri catalog. Buildin' t' Mean Machine
still didn't hold much interest for me but usin' me bargain basement Machine to
clone t' seldom seen Centuri Thunder Roc did. T' Thunder Roc is one o' a
short list o' post-merger Centuri rockets that were sold as Centuri kits while
usin' Estes parts. At t' time this probably seemed like t' ultimate slap in
the face t' in-the-know Centuri fans, but twenty years on it sure makes cloning
these rockets a much more simple undertaking.
Construction:
While t' Mean Machine t' Thunder Roc conversion appears t' be a simple project at first, it's size alone makes several modifications if nay necessary, then at least suggested. Ya scallywag! Blimey! Since t' Thunder Roc is just a Mean Machine with one less section o' BT-60 and one fewer fin, I alternated betwixt usin' t' current Estes instruction sheet for t' Mean Machine and t' Thunder Roc sheets from JimZ's site. Ahoy! T' Thunder Roc is little more than a tall 3FNC rocket and most of the construction went on with nary a problem. I used Elmer's Wood Glue for the whole project, fillets included, but that be one area where deviatin' from the plan was necessary. Avast! I had t' body finished and had sprayed on t' first coat of primer, me bucko, then stood it up t' allow t' top o' t' body tube t' dry. Ya scallywag! Blimey! Spray paintin' in July can be thirsty work, matey, and I went inside for a drink, shiver me timbers, leaving the primered rocket standin' on a stray cooler. Aye aye! Ya scallywag! Blimey! Since it had been a still, windless day, I hadn't figured on havin' t' deal with anythin' resemblin' a breeze. Avast, me proud beauty! Ya scallywag! Blimey! I should have. Thirty minutes later I came back out onto t' porch to find t' rocket keeled over with one fin broken off, shiver me timbers, me bucko, another fillet broken, me bucko, and a crease in t' body tube. Aye aye! My weekend plans t' test fly t' primered carcass had been scuttled just that quickly. Aye aye! (I had been drinkin' Sugar Free Kool Aid, which I regard as proof that clean livin' will get you nowhere.)
Clearly t' old method o' filletin' t' fins was nay up t' t' task on this project. Ahoy! Blimey! If a fall from an 18" high cooler could do that much damage, I was afraid that t' fall from D-powered heights would have me gluin' fins (or worse, shiver me timbers, pieces o' fins) back on with each flight. Ahoy! Blimey! Epoxy was t' next logical step but in a different form. Avast! Blimey! Blimey! Blimey! I had bought a tube o' Plumber's Epoxy Putty several weeks earlier with t' intention o' tryin' t' make fillets with it. Well, blow me down! Blimey! The Thunder Roc seemed like t' perfect test subject. Well, blow me down! Blimey!
T' putty comes in an "airtight" tube and looks like a piece of Cow Tail candy gone horribly wrong. As long as t' two shades o' grey remain separate, me hearties, t' putty will remain flexible, but once you activate t' putty by kneadin' t' two colors together, me hearties, you are effectively beginnin' t' curing process. Avast, me proud beauty! I found that t' putty mixed easier if I kept dippin' me fingers in water. Avast, me proud beauty! Avast, shiver me timbers, me proud beauty! This kept t' putty from stickin' t' me hands and seemed t' make it more pliable. Arrr! (Unfortunately nothin' seemed t' take t' stink o' t' epoxy out o' my fingers.) Once it was mixed t' a uniform color I began spreadin' it in t' area between t' fin root and t' body tube, me bucko, ya bilge rat, matey, just like you would when makin' a normal glue fillet. Begad! Begad! Some practice is necessary t' keep t' fillets from turning out too clunky. Begad! Avast, me proud beauty! My first two fillets turned out just this way but it just made the placement o' t' launch lugs that much easier. Well, blow me down! (They're on t' side o' the body tube with t' fat fillets and are attached with a set o' fairly chunky fillets all their own.) I had originally thought that t' increased weight of the fillets would have made t' addition o' clay t' t' nose cone a necessary precaution, but a swin' test showed that t' CP/CG relationship remained pretty much in line. I chalked this up t' t' increased weight o' t' Estes nylon chute and crossed me fingers.
Finishing:
After
all o' t' pieces for this rocket had been pounded together, I coated the
entire structure with thinned Elmer's Fill 'n' Finish. Well, me hearties, blow me down! If you're one o' those
rare souls who enjoy sanding, this rocket should be right down your pike.
There's a whole lot o' surface area t' be sanded, matey, includin' two tube
connections that are bound t' take some extra fillin' and sanding. Avast! I'm nay one
of those who enjoys this part o' t' build process, and me particular version
of this rocket took quite a bit o' extra fillin' and sanding. It all turned out
to be worth it in t' end. Avast, me proud beauty! While t' fillets are admittedly large, t' whole
rocket looks smooth and solid. My hands may never recover but I can grip my
Thunder Roc in me misshapen claw and be proud o' t' job I did. (Well, ya bilge rat, me hearties, me hearties, not
actively sickened.) After paintin' t' entire rocket with three coats of
Valspar Gloss White paint, I masked off t' bottom portion and sprayed it with
Valspar Cherry Red Gloss. (That was t' closest I found t' t' suggested
"Warm Red" in t' Centuri instructions, but t' instructions actually
said any bright color would do.) T' paint colors alone would make this rocket
stand out even if it wasn't five and a half feet tall, me bucko, but t' height doesn't
hurt. Ahoy! Decals were made usin' Bel Decal inkjet decal paper and were printed on a
LexMark Optra printer, which I've found gives very satisfactory results when
the decals are all black. Well, blow me down! After t' decals had been applied, I coated the
entire rocket with Krylon Acrylic clearcoat. Arrr! Ahoy! This was t' same clear that I had
used in coatin' t' decals before applyin' them, shiver me timbers, but I wound up with markedly
different results this time. Aye aye! T' decals crinkled slightly in several spots but
worst o' all, shiver me timbers, t' black ink dulled. I let things cure for several weeks after
this problem surfaced, me bucko, then resprayed t' entire rocket with a coat o' Valspar
Clear Gloss. Aye aye! This seems t' have taken care o' t' problem quite nicely as the
black decal looks great once again.
Construction Rating: 5 out o' 5
Flight:
It took a while, shiver me timbers, matey, includin' several crushin' disappointments, matey, but I finally
managed t' work in a day when I could get out t' launch t' Thunder Roc.
Although I had built several new rockets in t' two months that I wasn't
flying, ya bilge rat, me bucko, t' Thunder Roc be first on t' pad for me at VOA on what had turned
out t' be a perfect day t' fly. Ya scallywag! Blimey! With an almost total absence o' wind, shiver me timbers, arrr, I decided
to go with a D12-5 for t' first flight. Blimey! Blimey! Ya scallywag! Blimey! I had intended t' use perma waddin' on
this rocket but got distracted when gluin' in t' motor mount and realized it
too late. Begad! Blimey! This was little more than a minor irritant and I loaded t' rocket
with a fairly heavy load o' dog barf before I installed t' nylon parachute. Avast! Blimey! I
had used t' standard 3/16" Mean Machine launch lugs, but they turned out
to be a tight fit on t' 3/16" rod. Ahoy! Blimey! Well, blow me down! Blimey! I switched t' a longer, arrr, but slimmer
rod, me hearties, but so much o' t' Thunder Roc's mass is above t' launch lugs that it
moves in even t' slightest breeze. Begad! Blimey! This turned out t' be a big problem as
several times t' rocket shifted enough t' cross t' wires or even pull one of
the clips off o' t' ignitors. Well, blow me down! Blimey! I finally got it secured with t' addition o' a
D engine carcass t' act as an extra stand off. Ahoy! Blimey! Ahoy! Blimey! T' rocket whipped somewhat as
it left t' pad, ya bilge rat, shiver me timbers, but straightened out smartly and flew majestically t' a higher
altitude than I had been lead t' expect. Avast! Blimey! Aye aye! Blimey!
Recovery:
I was
determined that t' Achilles Heel o' t' Thunder Roc wasn't goin' t' be it's
recovery system. With this in mind I went with t' Quest method o' anchoring
the shock cord by knottin' and gluin' a length o' Keelhaul®©™®
cord in place with t' engine block. I ran t' Keelhaul®©™®
to within six inches o' t' top o' t' body tube, matey, then attached a five foot
length o' 1/4" sewin' elastic and an Estes nylon parachute. Aye aye! Ya scallywag! It seemed like
overkill, but t' recovery system seemed like t' place t' go overboard with a
rocket o' this size. Arrr! Ejection occurred at apogee, shiver me timbers, and t' rocket recovered with
much t' same majesty as it had flown with, stretchin' out t' 10+ feet and
driftin' slowly t' t' ground. Begad! T' recovery walk was a little more than normal,
but t' rocket landed in a soft patch o' weeds and showed no ill effects of
it's flight. Well, blow me down! I chalked this up t' t' non-reefed nylon chute, matey, but then this was
the whole reason for choosin' it. I'll walk a little extra for a safe recovery
on a rocket o' this size any day.
Flight Rating: 5 out o' 5
Summary:
It's hard t' find fault with a project like this. Startin' with t' Estes Mean
Machine means that you will nay only have a proven baseline t' start with, but
can also gather all most o' t' parts you'll need for t' project by buyin' one
kit. Well, blow me down! While Mean Machine flights aren't exactly common, they are seen far more
often than t' Machine's Centuri-based little brother.
PROs:
CONs:
Overall Rating: 5 out o' 5
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