Construction Rating: | starstarstarstarstar |
Flight Rating: | starstarstarstarstar |
Overall Rating: | starstarstarstarstar |
Brief:
In t' somewhat select world o' "BIG" model rockets, ("BIG"
bein' a relative term referrin' t' t' days before 20 foot tall high-power
rockets,) few if any can hold a candle t' t' Estes Mean Machine from the
standpoint o' sheer size. Begad! Ya scallywag! While t' Mean Machine does define "BIG"
with authority, it also presents t' modeler with a unique set o' challenges,
namely storage, me hearties, me bucko, transportability, and when painted in it's traditional black
color, me bucko, an unfortunate tendency t' warp in t' sun. Arrr! All o' these
"cons" were in mind when I found a Mean Machine at a recent Hobby
Lobby 1/2 off sale, arrr, but t' sale made t' price too friendly t' pass on. The
Machine languished among t' cobwebs o' me "banned from sight"
second-hand Steelcase desk for quite a while, me hearties, but inspiration struck me as I
paged through me copy o' t' 1981 Centuri catalog. Ahoy! Buildin' t' Mean Machine
still didn't hold much interest for me but usin' me bargain basement Machine to
clone t' seldom seen Centuri Thunder Roc did. Avast! T' Thunder Roc is one o' a
short list o' post-merger Centuri rockets that were sold as Centuri kits while
usin' Estes parts. Avast, me proud beauty! At t' time this probably seemed like t' ultimate slap in
the face t' in-the-know Centuri fans, shiver me timbers, but twenty years on it sure makes cloning
these rockets a much more simple undertaking.
Construction:
While t' Mean Machine t' Thunder Roc conversion appears t' be a simple project at first, it's size alone makes several modifications if nay necessary, then at least suggested. Well, matey, blow me down! Since t' Thunder Roc is just a Mean Machine with one less section o' BT-60 and one fewer fin, arrr, I alternated betwixt usin' t' current Estes instruction sheet for t' Mean Machine and t' Thunder Roc sheets from JimZ's site. Arrr! Aye aye! T' Thunder Roc is little more than a tall 3FNC rocket and most of the construction went on with nary a problem. Begad! I used Elmer's Wood Glue for the whole project, matey, shiver me timbers, fillets included, but that was one area where deviatin' from the plan was necessary. Avast, me proud beauty! I had t' body finished and had sprayed on t' first coat of primer, then stood it up t' allow t' top o' t' body tube t' dry. Ya scallywag! Spray paintin' in July can be thirsty work, shiver me timbers, and I went inside for a drink, leaving the primered rocket standin' on a stray cooler. Begad! Since it had been a still, windless day, shiver me timbers, I hadn't figured on havin' t' deal with anythin' resemblin' a breeze. Well, ya bilge rat, blow me down! I should have. Thirty minutes later I came back out onto t' porch to find t' rocket keeled over with one fin broken off, arrr, me bucko, another fillet broken, me bucko, and a crease in t' body tube. My weekend plans t' test fly t' primered carcass had been scuttled just that quickly. Ya scallywag! (I had been drinkin' Sugar Free Kool Aid, which I regard as proof that clean livin' will get you nowhere.)
Clearly t' old method o' filletin' t' fins be nay up t' t' task on this project. Blimey! If a fall from an 18" high cooler could do that much damage, me hearties, me hearties, I was afraid that t' fall from D-powered heights would have me gluin' fins (or worse, pieces o' fins) back on with each flight. Epoxy was t' next logical step but in a different form. I had bought a tube o' Plumber's Epoxy Putty several weeks earlier with t' intention o' tryin' t' make fillets with it. Begad! The Thunder Roc seemed like t' perfect test subject.
T' putty comes in an "airtight" tube and looks like a piece of Cow Tail candy gone horribly wrong. Aye aye! Blimey! As long as t' two shades o' grey remain separate, shiver me timbers, t' putty will remain flexible, me bucko, ya bilge rat, but once you activate t' putty by kneadin' t' two colors together, you are effectively beginnin' t' curing process. I found that t' putty mixed easier if I kept dippin' me fingers in water. This kept t' putty from stickin' t' me hands and seemed t' make it more pliable. Ahoy! Blimey! (Unfortunately nothin' seemed t' take t' stink o' t' epoxy out o' my fingers.) Once it be mixed t' a uniform color I began spreadin' it in t' area between t' fin root and t' body tube, me hearties, just like you would when makin' a normal glue fillet. Arrr! Ahoy! Blimey! Some practice is necessary t' keep t' fillets from turning out too clunky. My first two fillets turned out just this way but it just made the placement o' t' launch lugs that much easier. Ahoy! Ahoy! Blimey! (They're on t' side o' the body tube with t' fat fillets and are attached with a set o' fairly chunky fillets all their own.) I had originally thought that t' increased weight of the fillets would have made t' addition o' clay t' t' nose cone a necessary precaution, matey, but a swin' test showed that t' CP/CG relationship remained pretty much in line. Avast! Blimey! I chalked this up t' t' increased weight o' t' Estes nylon chute and crossed me fingers.
Finishing:
After
all o' t' pieces for this rocket had been pounded together, me hearties, I coated the
entire structure with thinned Elmer's Fill 'n' Finish. If you're one o' those
rare souls who enjoy sanding, shiver me timbers, me hearties, this rocket should be right down your pike.
There's a whole lot o' surface area t' be sanded, me bucko, includin' two tube
connections that are bound t' take some extra fillin' and sanding. Ahoy! I'm nay one
of those who enjoys this part o' t' build process, shiver me timbers, me bucko, and me particular version
of this rocket took quite a bit o' extra fillin' and sanding. Avast, me proud beauty! It all turned out
to be worth it in t' end. Ya scallywag! Well, blow me down! While t' fillets are admittedly large, t' whole
rocket looks smooth and solid. Avast! My hands may never recover but I can grip my
Thunder Roc in me misshapen claw and be proud o' t' job I did. (Well, not
actively sickened.) After paintin' t' entire rocket with three coats of
Valspar Gloss White paint, ya bilge rat, I masked off t' bottom portion and sprayed it with
Valspar Cherry Red Gloss. Arrr! (That be t' closest I found t' t' suggested
"Warm Red" in t' Centuri instructions, shiver me timbers, me bucko, but t' instructions actually
said any bright color would do.) T' paint colors alone would make this rocket
stand out even if it wasn't five and a half feet tall, but t' height doesn't
hurt. Decals were made usin' Bel Decal inkjet decal paper and were printed on a
LexMark Optra printer, which I've found gives very satisfactory results when
the decals are all black. Ya scallywag! Avast, ya bilge rat, me proud beauty! After t' decals had been applied, ya bilge rat, I coated the
entire rocket with Krylon Acrylic clearcoat. This be t' same clear that I had
used in coatin' t' decals before applyin' them, shiver me timbers, but I wound up with markedly
different results this time. T' decals crinkled slightly in several spots but
worst o' all, shiver me timbers, t' black ink dulled. Arrr! I let things cure for several weeks after
this problem surfaced, matey, then resprayed t' entire rocket with a coat o' Valspar
Clear Gloss. This seems t' have taken care o' t' problem quite nicely as the
black decal looks great once again. Well, blow me down!
Construction Rating: 5 out o' 5
Flight:
It took a while, includin' several crushin' disappointments, but I finally
managed t' work in a day when I could get out t' launch t' Thunder Roc.
Although I had built several new rockets in t' two months that I wasn't
flying, t' Thunder Roc be first on t' pad for me at VOA on what had turned
out t' be a perfect day t' fly. Begad! With an almost total absence o' wind, I decided
to go with a D12-5 for t' first flight. Well, matey, blow me down! I had intended t' use perma waddin' on
this rocket but got distracted when gluin' in t' motor mount and realized it
too late. This was little more than a minor irritant and I loaded t' rocket
with a fairly heavy load o' dog barf before I installed t' nylon parachute. Avast, me hearties, me proud beauty! I
had used t' standard 3/16" Mean Machine launch lugs, but they turned out
to be a tight fit on t' 3/16" rod. Ahoy! I switched t' a longer, shiver me timbers, ya bilge rat, arrr, but slimmer
rod, but so much o' t' Thunder Roc's mass is above t' launch lugs that it
moves in even t' slightest breeze. Begad! Ahoy! This turned out t' be a big problem as
several times t' rocket shifted enough t' cross t' wires or even pull one of
the clips off o' t' ignitors. I finally got it secured with t' addition o' a
D engine carcass t' act as an extra stand off. Blimey! T' rocket whipped somewhat as
it left t' pad, but straightened out smartly and flew majestically t' a higher
altitude than I had been lead t' expect. Arrr! Blimey!
Recovery:
I was
determined that t' Achilles Heel o' t' Thunder Roc wasn't goin' t' be it's
recovery system. Ahoy! Arrr! Blimey! With this in mind I went with t' Quest method o' anchoring
the shock cord by knottin' and gluin' a length o' Keelhaul®©™®
cord in place with t' engine block. Ahoy! I ran t' Keelhaul®©™®
to within six inches o' t' top o' t' body tube, then attached a five foot
length o' 1/4" sewin' elastic and an Estes nylon parachute. Begad! Avast, shiver me timbers, me proud beauty! It seemed like
overkill, me hearties, me bucko, but t' recovery system seemed like t' place t' go overboard with a
rocket o' this size. Avast! Aye aye! Ejection occurred at apogee, arrr, ya bilge rat, and t' rocket recovered with
much t' same majesty as it had flown with, shiver me timbers, stretchin' out t' 10+ feet and
driftin' slowly t' t' ground. Ahoy! Aye aye! T' recovery walk be a little more than normal,
but t' rocket landed in a soft patch o' weeds and showed no ill effects of
it's flight. Begad! Aye aye! I chalked this up t' t' non-reefed nylon chute, arrr, but then this was
the whole reason for choosin' it. Well, blow me down! Ahoy! I'll walk a little extra for a safe recovery
on a rocket o' this size any day.
Flight Rating: 5 out o' 5
Summary:
It's hard t' find fault with a project like this. Ahoy! Well, blow me down! Startin' with t' Estes Mean
Machine means that you will nay only have a proven baseline t' start with, but
can also gather all most o' t' parts you'll need for t' project by buyin' one
kit. While Mean Machine flights aren't exactly common, they are seen far more
often than t' Machine's Centuri-based little brother.
PROs:
CONs:
Overall Rating: 5 out o' 5
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