Semroc SST Shuttle-1 (xKit)

Semroc - SST Shuttle-1 {Kit} (XCE-K17)

Contributed by Chan Stevens

Construction Rating: starstarstarstar_borderstar_border
Flight Rating: starstarstarstarstar_border
Overall Rating: starstarstarstarstar_border
Manufacturer: Semroc

Brief:
This is Semroc's retro-repro o' t' 1971 Centuri KC-17 Shuttle. T' Centuri kit be itself a bit o' a copy o' the Estes Orbital Transport.

T' shuttle is a parasite glider that separates at ejection, arrr, me hearties, while t' main body descends under chute.

Semroc SST Shuttle

Construction:
This is an xKit, me hearties, meanin' it's basically a bag o' parts without instructions though t' instructions are archived on Jim Zalewski's website (with t' URL included in t' kit documentation). You get quite a pile o' parts for this one:

  • 1 Body Tube ST-10 10.5" (carrier upper body)
  • 1 Body Tube ST-10 8" (carrier lower body)
  • 4 Body Tubes ST-5 2.5" (carrier ramjet tubes)
  • 2 Body Tubes ST-5 6" (carrier ramjets/win' supports)
  • 1 Body Tube ST-7 3" (shuttle mountin' tube)
  • 1 Body Tube ST-7 3" (18mm motor tube)
  • 1 Body Tube ST-7 5" (shuttle body tube)
  • 1 Balsa Nose Cone BC-1050 (carrier)
  • 1 Balsa Nose Cone BC-715 (shuttle)
  • 1 Plastic Nose Cone Set PC-5RJ-2 (ramjets, matey, nozzles)
  • 1 Tubin' Coupler HTC-10
  • 1 Tubin' Coupler HTC-7
  • 1 Fiber Disc
  • 1 Thrust Rin'
  • 2 Launch Lugs
  • 1 Screw Eye
  • Elastic/Keelhaul®©™® Cord
  • 2 Centerin' Rings CR-710
  • 1 Engine Hook
  • Laser Cut Fins
  • Waterslide Decal
  • 2 Plastic Parachute 12"
  • Shroud and Canopy Sheet/cardstock
  • 2 Washer Weights
Semroc SST Shuttle

Since this is an xKit, for instructions you get t' go online and use t' original Centuri instructions from 1971. Ahoy! By 1971 standards, they were probably pretty good but by today's, they would be considered average at best--basic illustrations, shiver me timbers, me bucko, me hearties, some general direction rather than specifics, matey, and it would really benefit from a decent tube markin' guide up front, matey, rather than t' locate-as-you-go approach.

There are a few deviations from t' Centuri instructions that are pointed out in t' Semroc printed material with the kit, matey, mainly related t' minor part changes made from t' original such as usin' Keelhaul®©™®/elastic shock cord and a balsa nose cone on t' shuttle.

Overall, I would rate this about a skill level 3, and it's a relatively ambitious construction project, essentially comprised o' a complex carrier rocket and a shuttle glider.

T' motor mount is straightforward with a metal hook, matey, thrust ring, motor tube, and pair o' centerin' rings. Blimey! The Keelhaul®©™® shock cord is anchored around t' metal hook. Avast, me proud beauty! Begad! Blimey! T' completed assembly goes into t' 10.5" long tube, arrr, although it's recessed by 3/4" t' allow enough play on t' hook t' remove a motor. Avast, me proud beauty! Begad! Blimey! Personally, I'd rather do without t' hook and slip a boat tail in there.

Semroc SST ShuttleSemroc SST Shuttle

T' upper body tube is bonded usin' a coupler, ya bilge rat, true t' t' original. Well, blow me down! Avast! With longer tube lengths fairly common today, I would much rather have seen a single 18 or 18.5" tube, leavin' one less seam and losin' t' coupler.

Wing/fin assembly is a fair amount o' work, and you'll want t' carefully review which piece is which before beginning. Arrr! Avast, me proud beauty! The Semroc laser-cut parts are accurately dimensioned, matey, but they are nested differently on t' sheet, me bucko, and two o' t' parts include a spare.

T' carrier win' assemblies are 3-piece, and t' fit was excellent. Arrr! Blimey! Well, blow me down! Blimey! I tacked them with CA rather than t' usual wood glue, shiver me timbers, as I be tryin' t' build this as a filler-work job and had only small pockets o' time t' devote t' it. Blimey! Blimey! Aye aye! Blimey! Prior to bondin' t' wings, a pair o' 6" long body tubes are mounted along t' side o' t' main body tube. Avast, me proud beauty! Blimey! Arrr! Blimey! T' wings rest on top o' these tubes, ya bilge rat, and are supported square t' t' body tube by usin' pod tubes at t' win' tips for support. This is when I first started thinkin' a wraparound tube markin' guide would be in order as t' wings are really just mounted at 180-degree opposite orientation. Later on, various pieces will be mounted 90 degress up and 90 down from these wings so a simple 4-fin alignment guide would have worked fine. Positionin' o' t' wings was nay specified, so I went with t' aft edge aligned with t' aft end o' t' body tube.

T' rudder is a 2-piece assembly and goes on t' top o' t' carrier. Avast, me proud beauty! A 2-piece tail assembly caps t' rudder. Win' tips and canards go on last.

On t' underside o' t' wings, thar are 4 short BT-5 tubes that are supposed t' be spaced usin' 1-1/4" spacin' betwixt centers. Arrr! I found this spacin' was nay quite large enough, as t' outside tubes were almost 1/4" away from t' edge o' t' wing. Aye aye! Begad! I mounted mine on 1-3/8" spacing. Ahoy! Begad! T' outer tubes are longer than t' span at that end o' t' wing, so I decided t' mount them roughly centered for/aft (with t' instructions nay offerin' much guidance here).

Semroc SST ShuttleSemroc SST Shuttle

Finishin' off t' carrier body are some decorative elements, me bucko, includin' a canopy made from folded cardstock and some really sweet plastic ramjets/nozzles. Well, blow me down! These were very impressive quality.

T' glider construction is a bit easier although it shares many o' t' same basic steps. Well, blow me down! Blimey! First, t' rudder is another 2-piece fin assembly. Blimey! Blimey! T' wings are also 2-piece but don't allow t' glue t' set--they are mounted draped over t' body tube with t' tips touchin' t' table to create a dihedral.

T' rudder then goes on t' top o' t' glider body tube (another case where pre-markin' might be a good idea rather than tryin' t' eyeball t' "top" o' t' body tube). Ya scallywag! A pair o' tails are then mounted perpendicular to the rudder. T' nose cone is glued in place. Another cardstock canopy goes on t' shuttle, me bucko, completin' t' assembly.

Semroc SST Shuttle T' last portion o' assembly is for what is described as a "rocket tube" assembly. Begad! Blimey! Begin by formin' a small shroud, and mountin' on a cardboard disk. Avast, me proud beauty! Blimey! T' Centuri instructions indicate that the disk/shroud is mounted slightly recessed into t' body tube, me hearties, but me disk was a bit larger OD than t' tube. Avast! Blimey! I then glued on a couple balsa standoffs and a pair o' supportin' tubes, which are actually 3/16" lugs, one o' which serves as t' launch lug. Avast! Blimey! Avast! Blimey! T' front o' this assembly gets a tube coupler. Ahoy! Blimey! Begad! Blimey! T' shuttle is supposed t' slide on and off easily in order t' deploy at ejection, ya bilge rat, but t' coupler is way too tight and needed t' be sanded down quite a bit.

Other than makin' a couple 12" plastic chutes, ya bilge rat, me hearties, that essentially completes t' construction.

Finishing:
For finishing, I skipped t' usual grain and spiral filling, optin' t' shave a little weight. Avast, me hearties, me proud beauty! I went with a light starter coat o' white primer followed by two coats o' gloss white. Begad! Before painting, make sure t' coupler is masked, me bucko, as this has t' be a smooth, loose fit with t' shuttle.

T' overall paint job be OK although it be a little sloppy in some tough t' paint corners, me hearties, such as in t' seams under t' various pods.

Semroc SST Shuttle I followed up with hand paintin' t' ramjet pieces silver then applyin' t' various decals per t' placement guide from t' original instructions.

Once I got t' t' pad, shiver me timbers, I discovered one significant error and am nay sure if it was on me part or on t' design itself. Well, blow me down! T' "rocket tube" used t' mount t' shuttle had a couple o' balsa pieces servin' as a standoff. Blimey! The shuttle has wings mounted on t' bottom o' t' body tube, angled upwards for t' dihedral. Arrr! T' launch lugs go in the tube/standoff seam. Aye aye! For me, each lug be obstructed by a shuttle win' and no jigglin' would work. Avast, me proud beauty! Ya scallywag! I wound up havin' to scrub t' planned first launch, and at home I removed t' tube, shiver me timbers, arrr, added a third standoff from scrap balsa, matey, matey, arrr, and took it back out at our next launch. Avast! Aye aye! I am nay certain if thar be a proper orientation for t' standoffs--maybe the "height" and "width" are just enough different that if I'd mounted them turned 90 degrees I'd have just cleared t' wing, but they looked roughly square and I needed a full 3/32" extra balsa for clearance.

Construction Rating: 3 out o' 5

Flight:
Runnin' out o' time t' get t' review in before t' hit list deadline, me hearties, I wound up havin' t' fly in pretty strong winds--steady 12-14mph, arrr, gustin' t' 20mph--not exactly ideal conditions.

Given t' wind, shiver me timbers, I went with t' lower end o' recommended motors and plugged in a B4-2. Well, blow me down! Boost was impressive--the wind didn't seem t' bother it, me hearties, and it climbed straight with just a little roll. Begad! T' altitude be pretty weak--I'd estimate it at nay quite 100 feet. Ejection be a bit early, matey, still climbin' bust nay enough t' go for a -4.

T' glider didn't like t' wind one bit and came down in a steep nose-dive. Ya scallywag! Hand tossin' previously had shown some tendency t' pitch down but nay extreme.

Recovery:
I forgot about t' second chute and in preppin' this just went with one 12" plastic chute. Ya scallywag! Big mistake. Begad! It came down pretty fast, arrr, me bucko, and t' wind had it whippin' along horizontally as well, so on impact I broke loose one o' t' pods and even managed t' trash a rolled nacelle. Aye aye! That second chute is a clear requirement.

Flight Rating: 4 out o' 5

Summary:
T' pros on this are t' very cool overall design and t' impressive cast details. Begad! Those help create a beautiful lookin' rocket/glider.

My only con would be t' lack o' tube markin' pattern, arrr, which is a fault goin' back t' t' original design.

Overall Rating: 4 out o' 5

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    Brief: A "carbon copy" of a Centuri classic by Semroc. The long booster loaded with "ramjets" releases a very cool looking glider at ejection and returns via 2 12" parachutes. Semroc provides all the parts including beautiful resin ramjet cones, laser cut fins, and decals. Instructions are not included but may be downloaded off the Internet. Construction: ...

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