Construction

Buildin' started with a roll call. Ahoy! Avast! I wanted t' make sure that everythin' was accounted for and that nothin' was bent, me bucko, crumpled, arrr, me hearties, ya bilge rat, or damaged. Avast, me proud beauty! I highly recommend doin' this with EVERY rocket you build. Ahoy! You should always check t' quality o' t' components before buildin' so that it can be replaced or fixed. Ya scallywag! If thar be a weak link in t' structure, ya bilge rat, bad things can happen. I don't expect this from Aerotech, but thar have been several reports about problems with t' nose cones.

Another thin' everyone should do before buildin' is t' STUDY t' instructions. Arrr! Avast, me proud beauty! Blimey! Aerotech has pretty good instructions and t' steps are in a logical order, arrr, but some o' t' illustrations could be better.

T' actual buildin' started with t' adapter (build this first because it will be used t' push back t' thrust rin' and flange). Aye aye! Afterwards, ya bilge rat, measurements are taken on t' motor mount and t' motor hook is inserted through a 1/4" slot that you cut. Ahoy! T' thrust rin' and flange are now glued together and pushed up until it butts up against t' back o' t' motor hook. Avast, me proud beauty! Blimey! Aerotech says t' cement them in place, but I decided against it since t' fit betwixt t' rin' and tube is so tight and t' hook is so long that it's hard t' glue anythin' in place at all.

Now comes t' challenging, part-the FIN-LOC rings. Aye aye! They are so tight that t' front 1/8" o' me motor tube us torn and t' layers o' paper are separated. Avast! Avast! T' get them into place, ya bilge rat, I suggest gently tappin' them into place with a rubber mallet or small hammer.

What comes next is super important. Begad! DO NOT glue t' FIN-LOC rings in place until you have test fitted t' fins and they fit properly. Begad! Aye aye! Slide t' centerin' rin' into place and make sure it does nay interfere with t' fin placement, then remove t' fins and glue t' FIN-LOC rings and middle centerin' rin' in place. Begad! I used Gorilla Devcon 30 minute epoxy throughout t' motor mount assembly (because most super glues will deform t' plastic and because I had never used liquid epoxy before).

T' only problem I came across was t' epoxy takin' half an hour t' set. It runs like syrup. Begad! Avast, me hearties, me proud beauty! I simply kept rotatin' t' assembly and everythin' worked fine. Arrr! In t' future, I will use 5-minute epoxy.

Now you make four 1/4" slits at t' top o' t' assembly that are 90 degrees apart, stretch out t' coolin' mesh, arrr, ya bilge rat, and cement t' baffle in place. Aye aye! Ahoy! Unfortunately, arrr, I made a stupid mistake and glued in t' baffle before I inserted t' mesh. Blimey! Ahoy! After about 5 minutes o' wonderin' what t' do, shiver me timbers, I ended up cuttin' away t' first 1" o' t' tube, me hearties, peelin' t' paper away from t' baffle, matey, me bucko, insertin' t' mesh, replacin' t' baffle, and gluin' it in place with t' front centerin' rin' over that.

Tie t' shock cord t' t' screw eye and screw that into t' baffle. T' whole assembly is then inserted into t' lower body tube and t' fins are snapped into place so that t' assembly doesn’t move. Avast, me proud beauty! Begad! Now t' whole thin' is glued into place, and t' fins are removed and tacked down, me hearties, both at t' root edge and where t' fin tab meets t' motor mount.

Then insert t' last centerin' rin' and add t' launch lugs, shiver me timbers, and t' bottom half is finished!

Now comes t' coupler. I highly suggest test fittin' t' coupler, ya bilge rat, ya bilge rat, sanding, and test fittin' again until it is snug, ya bilge rat, but still slides in easy enough so that t' glue doesn’t grab before t' coupler is in all t' way. When all be said and done, arrr, thar was still a 3/32 gap betwixt t' two tubes, so i filled and sanded it down with two-part epoxy clay from Apogee. T' rocket was then set aside t' dry overnight.

Now is where t' strakes come into play. T' strakes need t' be shaped by hand, and that can be a bit o' a challenge. Aye aye! Make several shallow passes with a new razor knife close t' t' lines that you draw onto t' plastic. Blimey! Then sand down t' last little bit and wipe away t' dust and any remainin' flash. Ahoy! Avast, matey, me proud beauty! Here is where I found t' one, shiver me timbers, and only, me hearties, me bucko, gotcha. Avast, me bucko, me proud beauty! There is a wrap (similar t' an Estes fin wrap) that marks where t' strakes go. T' problem is that t' launch lugs are already glued on. T' avoid this, shiver me timbers, either use a straight edge, matey, or wait t' put on t' lugs.

Draw t' lines at least 6" past t' lower body tube. Blimey! Now glue on t' strakes.

Next tie t' parachute t' t' shock cord and tie t' shock cord t' t' nose cone. Avast! Blimey! T' assembly is done!