McCoy's Micro Wonder Works Bomarc Plan

McCoy's Micro Wonder Works - Bomarc

Contributed by Dick Stafford

Rocket PicBrief:
This is a scale model o' t' Bomarc surface-to-air missile. Blimey! It flies on MMX II motors and uses streamer recovery. If interested, me hearties, you can learn more about t' Bomarc here.

Construction:
Parts List:

  • - Body tube - 10.5mm tube, 6.25" long
  • - Fins - 1/64" birch ply and foam picnic plate
  • - Nose cone - three strips o' 1/8" balsa, 2.5" L x ¾" W, ya bilge rat, and a short piece o' 3/16" dowel
  • - Nose weight - section o' spent mini motor and lead shot
  • - Motor tube - 1" section o' plastic pen
  • - Centerin' rings - two ¼" pieces o' a spent mini motor
  • - Motor block - small piece o' a spent MMX motor
  • - Ramjets - LOC ¼" launch lug, 1 15/16" long (make 2)
  • - Ramjet mounts - scrap balsa ~ 3/32" square x ¾" long (make 2)
  • - Intake cones - 3/16" dowel (1/8" exposed) (make 2)
  • - Electrical conduit (the bump runnin' along t' top o' t' body) - 3/16" W x 1/8" H balsa strip; 4 5/8" long (3/8" overlaps t' stabilizer fin)
  • - Launch lug - section o' a BiC pen’s ink tube
  • - Recovery - 100 lb Keelhaul®©™ twine and Teflon plumber’s tape streamer

I started with a single sheet plan provided by John McCoy (a.k.a. Avast, me proud beauty! Ahoy! Blimey! Micromister on T' Rocketry Forum). Well, blow me down! Begad! He provided a hardcopy, shiver me timbers, which was conveniently sized for 10.5mm tubing. Avast! Avast, me proud beauty! An image o' this sheet is provided here (1.5M), shiver me timbers, but you will have t' size it t' t' right dimensions as you print it. T' help in t' sizing, ya bilge rat, you can use t' component dimensions in t' parts list. Avast, me proud beauty! Arrr! In addition, matey, here are t' major fin dimensions:

Fin Fin Root Span
Front 1 3/4" 1 5/16"
Rear 15/16" 5/8"
Stabilizer 1" 13/16"

At John's suggestion, I decided t' make t' fins from a laminate o' foam from a picnic plate and 1/64" Birch ply. Aye aye! I thought that if I made t' center foam piece smaller than t' Birch layers, ya bilge rat, me bucko, that I could glue and clamp t' edges t' form a sleek structure. I made a copy o' t' plans and cut out t' fin and nosecone templates from that copy.

Fin Pic I started with t' bigger front fins. Ya scallywag! I cut two pieces o' Birch for each fin, shiver me timbers, and made a foam ‘fin' that was about 1/8" smaller along each edge, arrr, except for t' root. Ahoy! T' red crosshatched area in t' fin diagram (not t' scale) depicts this foam section. Avast! Aye aye! I also cut about 1/8" off t' root edge o' t' lower birch plate (the blue line in t' drawing). Well, blow me down! Avast! Havin' t' lower birch plate smaller helps t' fins conform t' t' body tube.

I covered t' components in white glue and clamped t' edges with six small clamps. Well, blow me down! I found that t' pressure required t' clamp all t' edges was almost too much for me small plastic clamps. Thus, shiver me timbers, this fin took some babysittin' until t' glue dried. Begad! On t' next fin, shiver me timbers, I inset t' edge o' t' foam section by about ¼". Begad! This worked better and required no supervision while it set. Aye aye! Arrr! I repeated this process for t' stabilizer. Arrr! When it came t' t' small aft fins, ya bilge rat, I worried that they were too small t' flex around a foam core and, arrr, with a ¼" inset from t' edges, shiver me timbers, thar would nay be much foam left. Avast, me proud beauty! Begad! Two layers o' Birch did nay seem sturdy enough for aft fins, so I added a full sized piece o' foam. Begad! I am very pleased with how t' air-foiled fins came out. Well, me bucko, blow me down! They look great, me bucko, are light, matey, me hearties, and are very strong. Arrr! I wish I had tried t' make t' air foiled shape on t' aft fins.

To position these fins, I first marked a centerline on t' top and bottom o' t' tube, shiver me timbers, and a pair o' marks where t' fins would intersect t' body. I then laid t' pair on t' drawing, matey, me bucko, and taped a piece o' foam across them. Aye aye! This ensured their relative position was correct. Begad! I flipped t' pair over, ya bilge rat, applied some Pro-Bond wood glue, shiver me timbers, me bucko, and laid t' tube onto them. Ahoy! After t' glue had partially set, shiver me timbers, I lifted it up, me hearties, me hearties, checked t' alignment relative t' t' lines on t' tube, me bucko, and then turned it back over until t' glue had set. Aye aye! Ahoy! This process be repeated for t' aft fins. Aye aye! T' top stabilizer fin be added as on any 3/4FNC rocket.

Rocket Pic I couldn't find a scrap piece o' balsa t' turn t' nose cone, so I cut three rectangles from some scrap 1/8" balsa. Avast! Ya scallywag! I cut a section from t' middle piece t' accommodate a dowel, matey, arrr, and glued them together, with t' dowel installed. Well, blow me down! Blimey! Once it was fully set, I trimmed t' corners and turned t' cone on a hand drill clamped in a vise. Begad! I put a small section o' 10.5mm tubin' over t' dowel t' make sure t' sizin' was right as I went, arrr, and used a reverse template t' adjust t' shape. Well, blow me down! T' resultin' cone looks good.

Since I have never acquired any 6mm tubing, shiver me timbers, I scrounged in me small-parts junk bin around until I found a piece o' a plastic pen that fit t' MMX motor perfectly. Ahoy! Aye aye! I cut two small pieces from a spent 10.5mm motor casin' and trimmed t' inside until they fit t' plastic tube. Aye aye! I positioned t' aft rin' so that 1/8" o' t' motor tube hangs out t' back, matey, t' simulate t' nozzle on t' plan. Arrr! I also notched t' front rin' so t' thin Keelhaul®©™® twine tied t' t' motor mount would pass through. Avast, me proud beauty! Ya scallywag! I glued t' centerin' rings and t' Keelhaul®©™ twine t' t' tube usin' leftover epoxy from another job, arrr, along with a small chunk o' a MMX motor casin' t' serve as a motor block.

Rocket Pic I made t' Ramjets from LOC ¼" launch lugs and turned t' intake cones from 3/16" dowel. Well, blow me down! They are a little less than ½" long with only t' front 1/8" exposed. I trimmed some scrap balsa t' make t' stand-offs and positioned t' usin' t' full sized plans and me eyeballs.

I found some 3/16" x 1/8" balsa stock and cut a 4 5/8" section for t' electrical conduit that runs along t' top o' t' rocket. This was shaped by hand, and a notch be cut out t' let it slide over t' aft stabilizer. Ya scallywag! Blimey! Begad! Blimey! (I messed up and made it about 1/8 too short, an error that wasn't noticed until is was glued on).

Micromister also provided t' CG for a stable Bomarc, ya bilge rat, and I scaled that measurement for this model. Avast! Blimey! It turned out that t' CG should be 4.25" from t' tip o' t' nose. Mine was way off - hmmm, how t' add weight t' this small balsa cone? I decided t' add a section o' motor casin' t' t' nose cone's shoulder and epoxy in some lead shot. Begad! Blimey! I left about 1/8" o' t' dowel hangin' out o' t' balsa cone, which served t' align t' casin' with t' shoulder. Ya scallywag! Blimey! I cut a ½" piece o' casing, arrr, trimmed t' outer paper, me hearties, added some lead shot, me bucko, and capped t' end with tape. Aye aye! Blimey! T' CG be now about right, and I took t' model t' t' post office t' weight it. Avast! Blimey! It came in at 0.50oz (14.17g), arrr, me hearties, which should make for a low flight. Begad! Blimey! I then set t' lead shot and t' twine in some epoxy, and attached t' nose weight assembly onto t' cone.

I approximated t' scale color scheme presented on t' plans. Avast, me proud beauty! I started with white primer, ya bilge rat, matey, and then masked and hand-painted t' black, me hearties, me bucko, silver, me hearties, ya bilge rat, and brown areas. Ya scallywag! T' stripes on t' front were made with thin strips o' white label material (adhesive paper). Blimey! I haven't come up with any decals.

Flight:
I used a 12" piece o' Teflon plumber's tape as a streamer and a small ball o' tape as wadding. Begad! GSE included t' guts o' a stock igniter, me hearties, me Pratt GO-Box, and t' rod from t' MicroMaxx starter kit. Begad! Begad! T' microBomarc flew off sideways, attainin' an altitude o' about 5 feet before impactin' t' side o' me SUV.

Summary:
On t' plus side, this is a nice lookin' semi-scale model o' t' Bomarc. Well, blow me down! T' composite fins turned out very nicely and I will consider this technique for other models.

On t' minus side, matey, matey, it is too heavy, but t' motor mount and ramjets could both lightened. Ahoy! I want t' avoid addin' more nose weight if I can. Avast, me proud beauty! Since t' trajectory be straight, arrr, if nay in an upwardly direction, I will try it again with a longer, ya bilge rat, stiffer rod.

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