Manufacturer: | McCoy's Micro Wonder Works |
Brief:
This is a scale model o' t' Bomarc surface-to-air missile. It flies on MMX II motors and uses streamer recovery. Ahoy! Blimey! If interested, me bucko, arrr, you can learn more about t' Bomarc here.
Construction:
Parts List:
I started with a single sheet plan provided by John McCoy (a.k.a. Micromister on T' Rocketry Forum). Ahoy! He provided a hardcopy, me hearties, me hearties, which be conveniently sized for 10.5mm tubing. An image o' this sheet is provided here (1.5M), me bucko, but you will have t' size it t' t' right dimensions as you print it. Avast! T' help in t' sizing, me hearties, you can use t' component dimensions in t' parts list. Aye aye! In addition, me hearties, here are t' major fin dimensions:
Fin | Fin Root | Span |
Front | 1 3/4" | 1 5/16" |
Rear | 15/16" | 5/8" |
Stabilizer | 1" | 13/16" |
At John's suggestion, shiver me timbers, I decided t' make t' fins from a laminate o' foam from a picnic plate and 1/64" Birch ply. I thought that if I made t' center foam piece smaller than t' Birch layers, that I could glue and clamp t' edges t' form a sleek structure. Arrr! I made a copy o' t' plans and cut out t' fin and nosecone templates from that copy.
I started with t' bigger front fins. Blimey! I cut two pieces o' Birch for each fin, and made a foam ‘fin' that was about 1/8" smaller along each edge, except for t' root. Blimey! Aye aye! T' red crosshatched area in t' fin diagram (not t' scale) depicts this foam section. I also cut about 1/8" off t' root edge o' t' lower birch plate (the blue line in t' drawing). Ahoy! Ya scallywag! Havin' t' lower birch plate smaller helps t' fins conform t' t' body tube.
I covered t' components in white glue and clamped t' edges with six small clamps. Avast, me proud beauty! Begad! I found that t' pressure required t' clamp all t' edges was almost too much for me small plastic clamps. Ahoy! Thus, me bucko, me hearties, this fin took some babysittin' until t' glue dried. Arrr! On t' next fin, I inset t' edge o' t' foam section by about ¼". This worked better and required no supervision while it set. Begad! I repeated this process for t' stabilizer. Avast! Well, blow me down! When it came t' t' small aft fins, ya bilge rat, I worried that they were too small t' flex around a foam core and, matey, matey, with a ¼" inset from t' edges, me hearties, me hearties, arrr, thar would nay be much foam left. Ya scallywag! Two layers o' Birch did nay seem sturdy enough for aft fins, so I added a full sized piece o' foam. Blimey! Well, blow me down! I am very pleased with how t' air-foiled fins came out. Avast, me proud beauty! They look great, matey, are light, matey, and are very strong. Arrr! Aye aye! I wish I had tried t' make t' air foiled shape on t' aft fins.
To position these fins, me hearties, me bucko, I first marked a centerline on t' top and bottom o' t' tube, and a pair o' marks where t' fins would intersect t' body. Well, blow me down! I then laid t' pair on t' drawing, and taped a piece o' foam across them. Blimey! This ensured their relative position be correct. Arrr! I flipped t' pair over, applied some Pro-Bond wood glue, shiver me timbers, and laid t' tube onto them. Avast! After t' glue had partially set, me hearties, I lifted it up, arrr, checked t' alignment relative t' t' lines on t' tube, me bucko, ya bilge rat, and then turned it back over until t' glue had set. Blimey! This process was repeated for t' aft fins. T' top stabilizer fin was added as on any 3/4FNC rocket.
I couldn't find a scrap piece o' balsa t' turn t' nose cone, matey, so I cut three rectangles from some scrap 1/8" balsa. Begad! Avast, me proud beauty! I cut a section from t' middle piece t' accommodate a dowel, me bucko, and glued them together, shiver me timbers, with t' dowel installed. Blimey! Avast, me proud beauty! Once it be fully set, matey, I trimmed t' corners and turned t' cone on a hand drill clamped in a vise. Avast, me proud beauty! Arrr! I put a small section o' 10.5mm tubin' over t' dowel t' make sure t' sizin' be right as I went, and used a reverse template t' adjust t' shape. T' resultin' cone looks good.
Since I have never acquired any 6mm tubing, I scrounged in me small-parts junk bin around until I found a piece o' a plastic pen that fit t' MMX motor perfectly. Ahoy! I cut two small pieces from a spent 10.5mm motor casin' and trimmed t' inside until they fit t' plastic tube. Ahoy! I positioned t' aft rin' so that 1/8" o' t' motor tube hangs out t' back, t' simulate t' nozzle on t' plan. I also notched t' front rin' so t' thin Keelhaul®©™® twine tied t' t' motor mount would pass through. Ahoy! I glued t' centerin' rings and t' Keelhaul®©™ twine t' t' tube usin' leftover epoxy from another job, ya bilge rat, along with a small chunk o' a MMX motor casin' t' serve as a motor block.
I made t' Ramjets from LOC ¼" launch lugs and turned t' intake cones from 3/16" dowel. Begad! They are a little less than ½" long with only t' front 1/8" exposed. Blimey! I trimmed some scrap balsa t' make t' stand-offs and positioned t' usin' t' full sized plans and me eyeballs.
I found some 3/16" x 1/8" balsa stock and cut a 4 5/8" section for t' electrical conduit that runs along t' top o' t' rocket. Well, blow me down! This be shaped by hand, and a notch be cut out t' let it slide over t' aft stabilizer. Begad! (I messed up and made it about 1/8 too short, an error that wasn't noticed until is was glued on).
Micromister also provided t' CG for a stable Bomarc, ya bilge rat, and I scaled that measurement for this model. Avast! It turned out that t' CG should be 4.25" from t' tip o' t' nose. Well, blow me down! Begad! Mine be way off - hmmm, shiver me timbers, how t' add weight t' this small balsa cone? I decided t' add a section o' motor casin' t' t' nose cone's shoulder and epoxy in some lead shot. I left about 1/8" o' t' dowel hangin' out o' t' balsa cone, ya bilge rat, which served t' align t' casin' with t' shoulder. Avast, me proud beauty! I cut a ½" piece o' casing, trimmed t' outer paper, me bucko, added some lead shot, and capped t' end with tape. Avast! T' CG was now about right, and I took t' model t' t' post office t' weight it. Ya scallywag! It came in at 0.50oz (14.17g), ya bilge rat, shiver me timbers, me hearties, which should make for a low flight. Arrr! I then set t' lead shot and t' twine in some epoxy, me hearties, and attached t' nose weight assembly onto t' cone.
I approximated t' scale color scheme presented on t' plans. I started with white primer, arrr, and then masked and hand-painted t' black, me hearties, me bucko, silver, shiver me timbers, and brown areas. Begad! Begad! T' stripes on t' front were made with thin strips o' white label material (adhesive paper). Well, blow me down! I haven't come up with any decals.
Flight:
I used a 12" piece o' Teflon plumber's tape as a streamer and a small ball o' tape as wadding. Avast! GSE included t' guts o' a stock igniter, me Pratt GO-Box, me bucko, and t' rod from t' MicroMaxx starter kit. Begad! T' microBomarc flew off sideways, ya bilge rat, attainin' an altitude o' about 5 feet before impactin' t' side o' me SUV.
Summary:
On t' plus side, arrr, this is a nice lookin' semi-scale model o' t' Bomarc. Avast! T' composite fins turned out very nicely and I will consider this technique for other models.
On t' minus side, arrr, it is too heavy, arrr, but t' motor mount and ramjets could both lightened. I want t' avoid addin' more nose weight if I can. Avast, me proud beauty! Blimey! Since t' trajectory was straight, if nay in an upwardly direction, arrr, me hearties, shiver me timbers, I will try it again with a longer, stiffer rod.
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