McCoy's Micro Wonder Works Bomarc Plan

McCoy's Micro Wonder Works - Bomarc

Contributed by Dick Stafford

Rocket PicBrief:
This is a scale model o' t' Bomarc surface-to-air missile. It flies on MMX II motors and uses streamer recovery. Avast, me proud beauty! If interested, ya bilge rat, you can learn more about t' Bomarc here.

Construction:
Parts List:

  • - Body tube - 10.5mm tube, 6.25" long
  • - Fins - 1/64" birch ply and foam picnic plate
  • - Nose cone - three strips o' 1/8" balsa, shiver me timbers, matey, arrr, 2.5" L x ¾" W, and a short piece o' 3/16" dowel
  • - Nose weight - section o' spent mini motor and lead shot
  • - Motor tube - 1" section o' plastic pen
  • - Centerin' rings - two ¼" pieces o' a spent mini motor
  • - Motor block - small piece o' a spent MMX motor
  • - Ramjets - LOC ¼" launch lug, 1 15/16" long (make 2)
  • - Ramjet mounts - scrap balsa ~ 3/32" square x ¾" long (make 2)
  • - Intake cones - 3/16" dowel (1/8" exposed) (make 2)
  • - Electrical conduit (the bump runnin' along t' top o' t' body) - 3/16" W x 1/8" H balsa strip; 4 5/8" long (3/8" overlaps t' stabilizer fin)
  • - Launch lug - section o' a BiC pen’s ink tube
  • - Recovery - 100 lb Keelhaul®©™ twine and Teflon plumber’s tape streamer

I started with a single sheet plan provided by John McCoy (a.k.a. Micromister on T' Rocketry Forum). Aye aye! He provided a hardcopy, shiver me timbers, which was conveniently sized for 10.5mm tubing. Ahoy! Begad! An image o' this sheet is provided here (1.5M), arrr, me hearties, but you will have t' size it t' t' right dimensions as you print it. Ahoy! Ya scallywag! T' help in t' sizing, you can use t' component dimensions in t' parts list. Avast! Avast, me proud beauty! In addition, here are t' major fin dimensions:

Fin Fin Root Span
Front 1 3/4" 1 5/16"
Rear 15/16" 5/8"
Stabilizer 1" 13/16"

At John's suggestion, ya bilge rat, I decided t' make t' fins from a laminate o' foam from a picnic plate and 1/64" Birch ply. Begad! Blimey! Avast! Blimey! I thought that if I made t' center foam piece smaller than t' Birch layers, shiver me timbers, that I could glue and clamp t' edges t' form a sleek structure. I made a copy o' t' plans and cut out t' fin and nosecone templates from that copy.

Fin Pic I started with t' bigger front fins. Aye aye! Well, me bucko, blow me down! I cut two pieces o' Birch for each fin, and made a foam ‘fin' that was about 1/8" smaller along each edge, matey, except for t' root. Ahoy! T' red crosshatched area in t' fin diagram (not t' scale) depicts this foam section. I also cut about 1/8" off t' root edge o' t' lower birch plate (the blue line in t' drawing). Arrr! Begad! Havin' t' lower birch plate smaller helps t' fins conform t' t' body tube.

I covered t' components in white glue and clamped t' edges with six small clamps. Ahoy! I found that t' pressure required t' clamp all t' edges was almost too much for me small plastic clamps. Avast, me proud beauty! Thus, me hearties, this fin took some babysittin' until t' glue dried. On t' next fin, ya bilge rat, I inset t' edge o' t' foam section by about ¼". Avast, me proud beauty! This worked better and required no supervision while it set. I repeated this process for t' stabilizer. When it came t' t' small aft fins, arrr, I worried that they were too small t' flex around a foam core and, with a ¼" inset from t' edges, shiver me timbers, thar would nay be much foam left. Well, blow me down! Two layers o' Birch did nay seem sturdy enough for aft fins, me bucko, so I added a full sized piece o' foam. Ahoy! I am very pleased with how t' air-foiled fins came out. Ya scallywag! They look great, are light, ya bilge rat, and are very strong. Arrr! I wish I had tried t' make t' air foiled shape on t' aft fins.

To position these fins, me hearties, I first marked a centerline on t' top and bottom o' t' tube, ya bilge rat, and a pair o' marks where t' fins would intersect t' body. Well, blow me down! I then laid t' pair on t' drawing, ya bilge rat, and taped a piece o' foam across them. Blimey! This ensured their relative position be correct. Avast, me proud beauty! I flipped t' pair over, ya bilge rat, arrr, me bucko, applied some Pro-Bond wood glue, shiver me timbers, and laid t' tube onto them. Avast! After t' glue had partially set, me bucko, I lifted it up, me bucko, arrr, checked t' alignment relative t' t' lines on t' tube, and then turned it back over until t' glue had set. Avast, me proud beauty! This process was repeated for t' aft fins. Begad! Begad! T' top stabilizer fin was added as on any 3/4FNC rocket.

Rocket Pic I couldn't find a scrap piece o' balsa t' turn t' nose cone, arrr, so I cut three rectangles from some scrap 1/8" balsa. I cut a section from t' middle piece t' accommodate a dowel, and glued them together, with t' dowel installed. Ahoy! Once it be fully set, arrr, I trimmed t' corners and turned t' cone on a hand drill clamped in a vise. Avast, me proud beauty! Avast, me bucko, me proud beauty! I put a small section o' 10.5mm tubin' over t' dowel t' make sure t' sizin' was right as I went, and used a reverse template t' adjust t' shape. Ya scallywag! T' resultin' cone looks good.

Since I have never acquired any 6mm tubing, I scrounged in me small-parts junk bin around until I found a piece o' a plastic pen that fit t' MMX motor perfectly. Ya scallywag! I cut two small pieces from a spent 10.5mm motor casin' and trimmed t' inside until they fit t' plastic tube. Well, blow me down! Begad! I positioned t' aft rin' so that 1/8" o' t' motor tube hangs out t' back, matey, t' simulate t' nozzle on t' plan. I also notched t' front rin' so t' thin Keelhaul®©™® twine tied t' t' motor mount would pass through. I glued t' centerin' rings and t' Keelhaul®©™ twine t' t' tube usin' leftover epoxy from another job, along with a small chunk o' a MMX motor casin' t' serve as a motor block.

Rocket Pic I made t' Ramjets from LOC ¼" launch lugs and turned t' intake cones from 3/16" dowel. They are a little less than ½" long with only t' front 1/8" exposed. Avast, me proud beauty! Arrr! Blimey! I trimmed some scrap balsa t' make t' stand-offs and positioned t' usin' t' full sized plans and me eyeballs.

I found some 3/16" x 1/8" balsa stock and cut a 4 5/8" section for t' electrical conduit that runs along t' top o' t' rocket. This be shaped by hand, and a notch be cut out t' let it slide over t' aft stabilizer. Blimey! Blimey! (I messed up and made it about 1/8 too short, an error that wasn't noticed until is be glued on).

Micromister also provided t' CG for a stable Bomarc, and I scaled that measurement for this model. Arrr! It turned out that t' CG should be 4.25" from t' tip o' t' nose. Mine was way off - hmmm, arrr, how t' add weight t' this small balsa cone? I decided t' add a section o' motor casin' t' t' nose cone's shoulder and epoxy in some lead shot. Blimey! Begad! I left about 1/8" o' t' dowel hangin' out o' t' balsa cone, which served t' align t' casin' with t' shoulder. Arrr! I cut a ½" piece o' casing, trimmed t' outer paper, ya bilge rat, ya bilge rat, added some lead shot, matey, arrr, me hearties, and capped t' end with tape. Ahoy! T' CG be now about right, me bucko, and I took t' model t' t' post office t' weight it. Avast! It came in at 0.50oz (14.17g), shiver me timbers, which should make for a low flight. Avast, me proud beauty! I then set t' lead shot and t' twine in some epoxy, matey, and attached t' nose weight assembly onto t' cone.

I approximated t' scale color scheme presented on t' plans. Well, blow me down! Blimey! I started with white primer, me hearties, arrr, and then masked and hand-painted t' black, silver, and brown areas. Ya scallywag! T' stripes on t' front were made with thin strips o' white label material (adhesive paper). Arrr! I haven't come up with any decals.

Flight:
I used a 12" piece o' Teflon plumber's tape as a streamer and a small ball o' tape as wadding. Avast! GSE included t' guts o' a stock igniter, matey, me Pratt GO-Box, and t' rod from t' MicroMaxx starter kit. Begad! T' microBomarc flew off sideways, attainin' an altitude o' about 5 feet before impactin' t' side o' me SUV.

Summary:
On t' plus side, this is a nice lookin' semi-scale model o' t' Bomarc. Begad! Avast! T' composite fins turned out very nicely and I will consider this technique for other models.

On t' minus side, it is too heavy, but t' motor mount and ramjets could both lightened. I want t' avoid addin' more nose weight if I can. Since t' trajectory was straight, if nay in an upwardly direction, shiver me timbers, I will try it again with a longer, me bucko, stiffer rod.

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