Manufacturer: | Modification |
Style: | Scale |
How t' Make a V-2 out o' an Estes Big Daddy
Frustrated with t' lack o' availability o' an affordable V-2 kit, shiver me timbers, ya bilge rat, I started thinkin' o' ways t' come up with a cheap and easy kit-bash from an existin' in production kit that wouldn’t involve a lot o' loot or time. I also wanted t' make a model as big as I could that would still fly on Estes "D" engines, matey, me hearties, again for cost reasons.
I first considered usin' a Silver Comet kit as others on t' EMRR website have done, me bucko, but that kit, shiver me timbers, while still available, is now out o' production. Additionally, t' result o' makin' a V-2 out o' a Silver Comet is essentially a stock Estes V-2 (kit#1904) and I wanted somethin' a little different if possible. Begad! Blimey! I decided t' make a V-2 out o' an Estes Big Daddy.
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T' Big Daddy is a 3" dia. Avast! Blimey! kit that stands 19" tall. Blimey! Blimey! I figured that if I got an extra nose cone, cut off t' end and stuck it onto t' back o' t' rocket, it would work as a nice tail cone. Aye aye! Blimey! Avast, me proud beauty! Blimey! All I would need t' do is slot t' cone for t' four fins and modify t' engine mount. Although I didn’t set out t' make a perfect scale model o' a V-2, I wanted t' come as close as practically possible. Aye aye! I found a set o' scale plans for t' old Estes Maxi-Brute V-2 on JimZ’s website. Begad! Well, me hearties, blow me down! (kit# 1267) These plans also included t' actual dimensions o' t' real V-2 rocket. Aye aye! Since t' body tube diameter is fixed at 3", I divided t' actual V-2 Diameter o' 65" by 3 and came up with a factor o' 21.67:1. Arrr! Dividin' t' length by that factor, I came up with 25.5". In order t' get a template for t' fin shape, I took t' plans I got from JimZ and blew them up on a copier until t' body tube diameter be 3". Ya scallywag! Arrr! Blimey! I then traced t' fin shape from t' photocopy. Well, blow me down! I added a fin tab on t' root edge o' t' fin that would pass through t' side o' t' tail cone and attach t' t' engine mount. I also measured t' body diameter at t' tail from t' photocopy and got 1.75". Avast! Avast! I eye-balled t' cone and decided that cuttin' it about 3.25" from t' tip would give me a 1.75" diameter. Avast! Blimey! This makes t' exposed part o' t' tail cone 5.75" long. Ya scallywag! Since t' nose cone is 9" and t' tail is 1.25" off t' ground, matey, t' body tube would need t' be 9.5" I purchased a Big Daddy kit on eBay for $14.95, me bucko, and started checkin' hobby shops for an extra nose cone. Begad! Apparently, that particular nose cone isn’t available by itself. I called Estes intendin' t' purchase t' nose cone. Begad! They ended up mailin' me two nose cones free o' charge. (What a great company!) I also bought a sheet o' 3/16x4x36 balsa ($2.99) and three 18" BT-50's for ($5.99). I wanted a longer engine mount t' go through t' length o' t' tail cone and into t' body. Ahoy! T' mount that comes with t' Big Daddy is pretty short. While waitin' for t' Big Daddy t' arrive, shiver me timbers, I cut out t' fins, shiver me timbers, me hearties, leavin' t' tang on t' root edge extra long, matey, and sanded them t' t' proper shape. When t' Big Daddy arrived in t' mail I was disappointed t' see t' four huge slots in t' body tube for t' Big Daddy’s fins. I have already built a Big Daddy but had forgotten about those slots. Aye aye! Blimey! I went ahead and started workin' on t' tail cone anyway. I first marked t' lines I wanted t' cut for t' fins t' go through t' tail cone. I used t' mold marks on t' cone as guides for two o' t' fins and measured halfway betwixt for t' other two. Blimey! Suddenly, shiver me timbers, t' slots in t' body tube weren’t as bad as I originally thought. Ya scallywag! Arrr! I used them t' help line up t' lines on t' tail cone. In order t' keep t' construction simple, me bucko, I cut 1/8" slots in t' cone and then shaved t' edges with a sharp exacto knife while sightin' along them t' t' four slots in t' body tube. I widened them until I had a nice friction fit when insertin' t' fins. Ahoy! I made t' slots about 3.25" long, ya bilge rat, matey, leavin' about 1.25" o' tail cone in front and back t' give it strength. I cut t' slots before cuttin' off either end o' t' cone so t' ends would add strength t' t' structure as I worked with it. Aye aye! After t' slots were done I cut 3.25" off t' tip o' t' cone and then cut off t' back o' t' cone leavin' about 0.5" t' glue inside t' body tube. T' tube supplied with t' Big Daddy is 10" long. Since t' body tube is slotted and I was more interested in ease o' construction than t' build a model perfectly t' scale, I decided nay t' cut t' body tube back t' 9.5". Begad! Aye aye! I epoxied a strip o' 1/16 balsa about 3/8" wide behind each o' t' fin slots. Ya scallywag! Then I cut a thin strip o' balsa and epoxied that inside each slot. Ya scallywag! After t' epoxy cured I sanded t' balsa flush with t' body tube. I then applied a coat o' CA t' give t' balsa some strength. Well, blow me down! Avast, me proud beauty! I finished fillin' t' gaps with Bondo Spot Putty. Thinkin' I wanted t' do a really good job filletin' betwixt t' fins and t' engine mount I decided t' glue t' engine mount and fins into t' tail cone before I glued on t' body tube. I cut a BT-50 t' 11" long and attached t' engine mount hardware. Avast, me proud beauty! Then I glued one o' t' centerin' rings into t' body tube, just in front o' t' balsa I had used t' cover t' fin holes. T' other centerin' rin' I cut down and glued it inside t' tail cone about 3/8" in from t' bottom. Avast, me proud beauty! After it cured I glued t' engine mount into t' tail cone centerin' rin' and friction fit t' body tube onto t' other end o' t' engine mount t' keep it centered. Aye aye! Begad! After that cured, I took t' body tube back off and trimmed t' fin tangs and glued them t' t' engine mount. Arrr! When I had finished gluin' and filletin' t' fins, I glued on t' body tube. Arrr! Ya scallywag! Then I put a bead o' epoxy around t' engine mount at t' front centerin' ring. Havin' done it this way, I wouldn’t recommend puttin' t' fins on before t' body tube. After fittin' t' fins, I had moved t' engine mount off center slightly and when I put t' body tube back on, thar was a gap betwixt t' body tube and t' tail cone o' about 1/32 o' an inch on one side. Begad! It's no big deal, arrr, t' rocket is still straight, but it is another gap t' fill and I don't think I gained much fin strength over just stickin' them in from outside t' body tube. All other construction details pretty much mirror what is in t' Big Daddy’s directions. Avast, me proud beauty! I finished it usin' a camouflage color scheme. Avast, matey, me proud beauty! Includin' paint and glue, I have less than $40.00 invested in this rocket, and that’s about what t' out o' production kits cost, ya bilge rat, just for t' kit. Arrr! I have another Big Daddy kit that I am also goin' t' make into a V-2, only I’m goin' t' use a 29mm engine mount and Basswood fins, me hearties, so I can try flyin' it on larger engines. Ahoy! If anyone has any better ideas on how t' fill those pesky slots in t' body tube, please let me know. |
UPDATE 02/02:
I have flown this rocket seven times since I submitted this article. Begad! Aye aye! I am very pleased with its performance. I first launched it with an Estes D12-3. Arrr! Begad! It had a slow and realistic lift-off and probably went about 400 ft. Avast, me proud beauty! Blimey! up. Ya scallywag! Avast! Fortunately thar wasn't that much wind that day and t' flight be relatively straight. Aye aye! I then used a new Estes E9-6. Avast, me proud beauty! This be also a slow and graceful lift-off and flight. Ahoy! There was some windcockin' evident, me bucko, even in a light breeze though. Ya scallywag! I then launched it with an Aerotech E30-7T, and this rocket be t' perfect match for that engine. Ahoy! Ya scallywag! It snaps off t' launch pad and goes straight up, arrr, even in breezy weather. I've flown it on t' E30 three times and each time t' ejection went right at apogee. Blimey! It really gets up thar on that engine! I few it with an E9 again later (pictured here), only this time in wind. T' low thrust o' that motor caused massive windcocking. As t' time delay started, me hearties, t' rocket was already travelin' perpendicular t' t' ground. Ya scallywag! For t' next six seconds, it arced over and started acceleratin' downwards. Begad! T' ejection charge went off about 100 ft off t' ground and t' chute immediately stripped. Blimey! I thought for sure that I be goin' t' find rocket parts when I went looking, but due t' a well placed yucca plant, me hearties, I recovered a scratched, matey, me bucko, matey, but otherwise undamaged airframe!
I would like t' thank t' members o' "CRASH" (NAR #482) for encouragin' me t' launch at their bi-monthly launches, and also for all t' great positive feedback.
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