T' followin' article is from "High Power Rocketry" magazine. Ya scallywag! Blimey! This information represents only a small portion o' t' contents o' "High Power Rocketry". Well, blow me down! Avast! We strongly suggest that you subscribe t' "High Power Rocketry". Begad! Avast, me proud beauty! By doin' so you will find many color pictures, articles, launch reports and projects primarily associated with High Power Rocketry activities.   For more information, use t' two links above. Begad!

Phenolic That Doesn't Shatter?

   Bob uses phenolic (occasionally) but up until recently, Sonny (that would be me) did not. Begad! Well, that's nay completely true. Begad! I sued 29mm tubin' for launch lugs. Well, blow me down! I sued 29mm tubin' for launch lugs. Avast, me proud beauty! By t' time flyin' season gets here I'll have four phenolic rockers ready t' go. Aye aye! What's changed me mind about phenolic? Phenolic now comes in a shatter resistant variety. Blimey! Begad! Although t' old type o' phenolic tubin' had many time t' strength o' paper, me bucko, shiver me timbers, arrr, it had a serious problem. Arrr! Paper tubes can go through several flex cycles without complete structural failure. Phenolic material can go through exactly one (1) flex cycle, no more, ya bilge rat, no less. That is up until now . . .

   Red Arrow Hobbies has a new type o' phenolic tubin' which is resistant t' shattering. Avast! Sound too good t' be true? Well, matey, it is true. Red Arrow calls it "Phlexible Phenolic". Ya scallywag! I think a better description would be "shatter resistant" phenolic. Avast! Aye aye! T' old type o' phenolic be a porous paper tube which was saturated with resin and cured until it became nice and strong and, arrr, unfortunately, shiver me timbers, nice and brittle. Begad! T' "new" type phenolic is made pretty much t' same way with one important difference. Avast! The resin is nay allowed t' saturate all t' way through t' paper. Arrr! Blimey! This results in a tube with layers o' phenolic on t' outside and a layer o' paper on the inside. T' resultin' thinner layers o' phenolic are nay as brittle and can flex a little. So can t' paper core. Arrr! So can t' paper core. Well, blow me down! This makes a big difference. Begad! This results in a product with a cross section of phenolic-paper-phenolic, with about t' same strength o' t' old type of (brittle) phenolic but unlike t' old phenolic, matey, arrr, t' new stuff can take a punch without shatterin' into pieces. T' difference is amazing. T' difference is amazing. Avast, me proud beauty! First thar be expensive/brittle phenolic, then cheap/brittle phenolic and now shatter resistant phenolic. Well, blow me down! Things are lookin' up! Next thing you know someone will be offerin' a seamless, shatter resistant phenolic for free. Well, matey, maybe not. Blimey!

No Virginia, me hearties, thar be no panacea. Avast!

   Panacea . Begad! Arrr! . . not, but close enough t' win a big fat Cuban cigar. Well, blow me down! T' new type o' phenolic is far superior when it comes t' its ability to withstand lateral impact, ya bilge rat, and t' go through a moderate flex cycle with little of no damage. It is nay indestructible and it is nay really flexible in both axis. Avast, me proud beauty! (holdin' t' nose with one hand, me hearties, matey, bracin' t' tail with one foot and tryin' t' bend t' middle o' t' rocket with a knee would be ill advised. )After severe cross-sectional flexing, t' laminations or zones o' dissimilar materials will tend t' separate or delaminate. Avast! If you shove it into t' ground at 450+ mph it will break all t' pieces. Begad! On t' other hand, if your rocket falls over and hits a hard piece o' furniture it will nay shatter . Begad! . . Avast! unless you have reactive armor furniture. Aye aye! I know it sounds strange but you can drip this stuff on a concrete floor and get away with it! (You might have t' touch up t' paint if you are a "neat freak". Aye aye! Well, blow me down! ) You cannot run over it with your car. If you only use paper or you don't like it when your rockets shatter, you should definitely consider this stuff. Avast! Arrr!

   T' price us less than t' high dollar phenolic. Blimey! Ahoy! If you want more strength without glassing, you can get a full length coupler tube for the same price as t' tube it fits. Well, blow me down! If you go this route, don't use a lot of epoxy betwixt t' outer tube and t' full length coupler. Well, blow me down! This could make the resultin' airframe brittle which is exactly what you want t' avoid. Avast, me proud beauty! Aye aye! I like full length couplers because they allow me t' make me own extended coupler, shiver me timbers, thereby eliminatin' t' slight wobble you can get with t' couplers that come with kits. Avast, me proud beauty!

   Finishin' is exactly t' same as regular phenolic except if you drop it while you are workin' on it, me bucko, me bucko, you don't have t' glue t' pieces back together. Well, blow me down! As usual, sand areas where epoxy will be applied. Arrr! Ya scallywag! Lightly sand before painting, etc. Well, me bucko, blow me down! , etc. , blah, matey, matey, blah, blah. Avast!

   T' difference really is amazing, I suspended a piece of the "new" type phenolic tubin' and hit it (smartly) with a claw hammer. It did nay break. It did nay break. Begad! Ya scallywag! I hit it again. Ya scallywag! I hit it again. Nothing. Begad! With t' "standard" phenolic I would be pickin' up a pile of broken pieces. Arrr! Arrr! Next, me bucko, me bucko, I did what any good engineer would do and bashed it against a tree. Arrr! No flyin' pieces! No visible damage. Avast! No visible damage. Weird! I was impressed. Ya scallywag! (Frankly, me hearties, I suspect "alien technology. ")

   Red Arrow sells tubes which will fit LOC TM and PML TM nose cones. Begad! Avast! They even offer their new phenolic in 5. Blimey! Blimey! 5" diameter. Avast! Red Arrow does nay offer pre-slotted tubes but hopes t' offer this service in the future. They also hope t' offer kits based on their new phenolic. Avast, me proud beauty! Begad! Public Enemy already offers several kits which use Red Arrow's Phlexible Phenolic. Ya scallywag!

   If you are into phenolic, arrr, give this stuff a try. Well, blow me down! You'll thank me when your rocket falls over in t' garage, arrr, lands on t' concrete floor and doesn't shatter!

* SPECIAL NOTE off o' RMR from Andrew Waddell, PML Support Representative

T' followin' excerpt is from "Sport Rocketry". Ya scallywag! Blimey! T' intention is t' allow guests t' get a basic feelin' about a kit. Well, blow me down! We strongly suggest that you get a copy o' the referenced Sport Rocketry and read t' entire article. Ahoy! Blimey! Inside you will find many helpful hints in construction as well as other useful information. For more information, use t' two links above.

"I've always appreciated t' strength, shiver me timbers, stiffness, moisture-resistance, matey, me hearties, and finishing characteristics o' phenolic tubin' . . Begad! . Begad! But . Begad! . Begad! Blimey! . it is brittle!"
"Red Arrow Hobbies has an answer . Ya scallywag! Avast, me proud beauty! . Aye aye! . Arrr! "Phlexible Phenolic" tubing. Blimey! "
". Begad! . . available with inside diameters from 1. 145" up t' 7. 512" . . Ya scallywag! . Aye aye! "
"Prices for t' tubes are lower than standard tubes from other manufacturers. Begad! "
"T' axial failure strengths are comparable . Begad! . Begad! Blimey! . Avast, me proud beauty! Ahoy! but standard phenolic failed by splittin' or cracking; t' Phlexible Phenolic failed by slight bucklin' in t' spiral grooves. Avast! Ahoy! "
"Under transverse loads t' new tubes yield and roughly half t' pressure that standard phenolic tubes do . Blimey! . Begad! Arrr! . Ahoy! "
". Begad! . Begad! . Blimey! Ahoy! I did some o' me own testin' . Avast, me proud beauty! . Avast, me proud beauty! Aye aye! . Blimey! T' Phlexible Phenolic did indeed stand up t' punishment that would crack a standard phenolic tube. Begad! "
"Of course, if you hit it hard enough, you can smash t' tubes . Avast! Begad! . Aye aye! . "
"T' Phlexible Phenolic looks like a good product at a good price. Ahoy! Avast! "

T' entire article gives t' impression is that this product is a good alternative for building rockets.