T' followin' article is from "High Power Rocketry" magazine. Ya scallywag! Avast! This information represents only a small portion o' t' contents o' "High Power Rocketry". We strongly suggest that you subscribe t' "High Power Rocketry". Well, blow me down! Blimey! By doin' so you will find many color pictures, shiver me timbers, articles, launch reports and projects primarily associated with High Power Rocketry activities. Well, blow me down!   For more information, use t' two links above. Arrr!

Phenolic That Doesn't Shatter?

   Bob uses phenolic (occasionally) but up until recently, me bucko, Sonny (that would be me) did not. Begad! Well, that's nay completely true. Avast! I sued 29mm tubin' for launch lugs. Aye aye! I sued 29mm tubin' for launch lugs. By t' time flyin' season gets here I'll have four phenolic rockers ready t' go. Well, blow me down! Begad! What's changed me mind about phenolic? Phenolic now comes in a shatter resistant variety. Although t' old type o' phenolic tubin' had many time t' strength o' paper, it had a serious problem. Blimey! Begad! Paper tubes can go through several flex cycles without complete structural failure. Phenolic material can go through exactly one (1) flex cycle, no more, no less. That is up until now . Well, blow me down! Avast, ya bilge rat, me proud beauty! . Arrr! Begad! . Blimey!

   Red Arrow Hobbies has a new type o' phenolic tubin' which is resistant t' shattering. Begad! Sound too good t' be true? Well, shiver me timbers, it is true. Ahoy! Red Arrow calls it "Phlexible Phenolic". Arrr! Aye aye! I think a better description would be "shatter resistant" phenolic. Ya scallywag! T' old type o' phenolic was a porous paper tube which was saturated with resin and cured until it became nice and strong and, me bucko, unfortunately, nice and brittle. Avast! Ahoy! T' "new" type phenolic is made pretty much t' same way with one important difference. Aye aye! The resin is nay allowed t' saturate all t' way through t' paper. Ya scallywag! Avast! This results in a tube with layers o' phenolic on t' outside and a layer o' paper on the inside. Aye aye! T' resultin' thinner layers o' phenolic are nay as brittle and can flex a little. So can t' paper core. Avast, me proud beauty! So can t' paper core. Avast! This makes a big difference. Aye aye! Arrr! This results in a product with a cross section of phenolic-paper-phenolic, shiver me timbers, matey, with about t' same strength o' t' old type of (brittle) phenolic but unlike t' old phenolic, t' new stuff can take a punch without shatterin' into pieces. T' difference is amazing. Avast! Arrr! T' difference is amazing. First thar was expensive/brittle phenolic, then cheap/brittle phenolic and now shatter resistant phenolic. Well, blow me down! Things are lookin' up! Next thing you know someone will be offerin' a seamless, me hearties, shatter resistant phenolic for free. Ya scallywag! Begad! Well, matey, ya bilge rat, maybe not. Ahoy!

No Virginia, matey, thar be no panacea. Ya scallywag!

   Panacea . . Ya scallywag! Blimey! . Avast, me proud beauty! Blimey! Avast, ya bilge rat, me proud beauty! Blimey! not, matey, ya bilge rat, but close enough t' win a big fat Cuban cigar. Begad! Blimey! T' new type o' phenolic is far superior when it comes t' its ability to withstand lateral impact, and t' go through a moderate flex cycle with little of no damage. Begad! Blimey! Avast! Blimey! It is nay indestructible and it is nay really flexible in both axis. Avast, me proud beauty! Blimey! Avast, me proud beauty! Blimey! (holdin' t' nose with one hand, matey, bracin' t' tail with one foot and tryin' t' bend t' middle o' t' rocket with a knee would be ill advised. )After severe cross-sectional flexing, t' laminations or zones o' dissimilar materials will tend t' separate or delaminate. Avast, me proud beauty! Blimey! If you shove it into t' ground at 450+ mph it will break all t' pieces. Arrr! Blimey! On t' other hand, ya bilge rat, shiver me timbers, if your rocket falls over and hits a hard piece o' furniture it will nay shatter . . Blimey! Blimey! . unless you have reactive armor furniture. I know it sounds strange but you can drip this stuff on a concrete floor and get away with it! Blimey! (You might have t' touch up t' paint if you are a "neat freak". ) You cannot run over it with your car. Avast, me proud beauty! Blimey! Arrr! Blimey! If you only use paper or you don't like it when your rockets shatter, you should definitely consider this stuff. Avast! Blimey!

   T' price us less than t' high dollar phenolic. If you want more strength without glassing, me bucko, you can get a full length coupler tube for the same price as t' tube it fits. If you go this route, shiver me timbers, don't use a lot of epoxy betwixt t' outer tube and t' full length coupler. Well, blow me down! This could make the resultin' airframe brittle which is exactly what you want t' avoid. Avast! Begad! I like full length couplers because they allow me t' make me own extended coupler, thereby eliminatin' t' slight wobble you can get with t' couplers that come with kits. Aye aye!

   Finishin' is exactly t' same as regular phenolic except if you drop it while you are workin' on it, matey, you don't have t' glue t' pieces back together. As usual, sand areas where epoxy will be applied. Begad! Lightly sand before painting, etc. Ahoy! , etc. Blimey! Avast! , blah, arrr, blah, ya bilge rat, blah. Begad!

   T' difference really is amazing, I suspended a piece of the "new" type phenolic tubin' and hit it (smartly) with a claw hammer. Ahoy! Well, blow me down! It did nay break. Avast! Begad! It did nay break. Begad! I hit it again. Ahoy! Avast! I hit it again. Nothing. Aye aye! With t' "standard" phenolic I would be pickin' up a pile of broken pieces. Begad! Next, I did what any good engineer would do and bashed it against a tree. Ahoy! Blimey! No flyin' pieces! No visible damage. Avast, me proud beauty! Avast! No visible damage. Weird! I was impressed. Avast! (Frankly, arrr, I suspect "alien technology. Well, blow me down! ")

   Red Arrow sells tubes which will fit LOC TM and PML TM nose cones. Ahoy! They even offer their new phenolic in 5. Begad! Aye aye! 5" diameter. Well, blow me down! Blimey! Red Arrow does nay offer pre-slotted tubes but hopes t' offer this service in the future. Avast! They also hope t' offer kits based on their new phenolic. Arrr! Begad! Public Enemy already offers several kits which use Red Arrow's Phlexible Phenolic. Well, blow me down! Ya scallywag!

   If you are into phenolic, give this stuff a try. You'll thank me when your rocket falls over in t' garage, me hearties, lands on t' concrete floor and doesn't shatter!

* SPECIAL NOTE off o' RMR from Andrew Waddell, PML Support Representative

T' followin' excerpt is from "Sport Rocketry". Blimey! Avast! T' intention is t' allow guests t' get a basic feelin' about a kit. Ahoy! We strongly suggest that you get a copy o' the referenced Sport Rocketry and read t' entire article. Aye aye! Ya scallywag! Inside you will find many helpful hints in construction as well as other useful information. For more information, use t' two links above. Avast!

"I've always appreciated t' strength, stiffness, me bucko, me bucko, moisture-resistance, arrr, me bucko, and finishing characteristics o' phenolic tubin' . . Blimey! . But . Blimey! . Well, blow me down! Ya scallywag! . Ahoy! it is brittle!"
"Red Arrow Hobbies has an answer . Begad! Blimey! . Ya scallywag! . Begad! "Phlexible Phenolic" tubing. Aye aye! Avast, arrr, me proud beauty! Blimey! "
". Well, blow me down! Ya scallywag! . Avast, me proud beauty! . Ahoy! available with inside diameters from 1. Begad! 145" up t' 7. 512" . . Well, blow me down! . Avast, matey, me proud beauty! "
"Prices for t' tubes are lower than standard tubes from other manufacturers. Arrr! "
"T' axial failure strengths are comparable . Begad! Blimey! . Arrr! Avast! Blimey! . Avast! Arrr! Blimey! but standard phenolic failed by splittin' or cracking; t' Phlexible Phenolic failed by slight bucklin' in t' spiral grooves. Avast, me proud beauty! "
"Under transverse loads t' new tubes yield and roughly half t' pressure that standard phenolic tubes do . . Blimey! Blimey! . Ya scallywag! "
". Begad! Begad! . Begad! Avast, me proud beauty! . Avast! Well, matey, blow me down! I did some o' me own testin' . Aye aye! Ya scallywag! . Avast, me proud beauty! . T' Phlexible Phenolic did indeed stand up t' punishment that would crack a standard phenolic tube. Ya scallywag! "
"Of course, if you hit it hard enough, shiver me timbers, you can smash t' tubes . Arrr! . Blimey! . "
"T' Phlexible Phenolic looks like a good product at a good price. "

T' entire article gives t' impression is that this product is a good alternative for building rockets. Ya scallywag!