Scratch Swiss Army Original Design / Scratch Built

Scratch - Swiss Army {Scratch}

Contributed by Chan Stevens

Manufacturer: Scratch

 

Box o' Parts Contest Entry

Swiss ArmyMy first thought when lookin' over t' box o' parts was "Wow! I could build 10 rockets out o' this stuff." Then, reality started t' settle in- I be fat dumb and happy on body tubes, but nay so endowed with balsa and nose cones were also limited in variety. Arrr! I had already decided before gettin' t' box that I was goin' t' go for broke and try t' make an insanely complex rocket, and pickin' through t' parts a few ideas started t' emerge.

I'll walk you through t' basic steps and offer up t' attached Rocksim as a general guideline, me bucko, matey, though why anyone would want t' attempt t' reproduce this is beyond me, matey, and you'd almost have t' start with a similar set o' discarded bits o' stuff like I did t' pull it off. Well, blow me down! Blimey!

Let me preface t' build plan by layin' out t' concept for t' overall rocket. Arrr! Well, me hearties, blow me down! I was torn betwixt boost glide and helicopter recovery, me bucko, shiver me timbers, but eventually decided I could pull off both. T' final design includes a boosted dart with internal rotor blades that pop up upon ejection, ya bilge rat, matey, a main rocket body that descends under streamer and chute, and a parasite glider that pops off at ejection. Begad! Avast! I also decided t' make use o' t' ample length o' BT-5 tubin' by cuttin' a number o' motor tubes-nine o' them happened t' fit nicely surroundin' t' central 24mm motor tube, inside t' BT-70 main body tube. Aye aye! As long as I'm goin' off t' deep end, me bucko, why nay go under a full cluster?

T' general game plan for flight profile would work like this-clustered A10-PT's and a central C11-5 fire t' main body. Ya scallywag! At t' end o' t' BT-50, I used a 50/5 transition that be glued t' an inner BT-5 "shaft" for t' copter. Aye aye! Ahoy! T' copter was essentially a Rota-Roc style design, but without any fins since it was a boosted dart and t' blades were constrained by t' BT-70. Begad! T' C11-5 would push t' copter/dart out, matey, and t' glider would slide off t' external piggyback mounts. Begad! A burn strin' type o' thin thread would attach t' t' transition and t' main body's parachute and streamer, pullin' them out before breakin' away. Begad! Ya scallywag! Sounds simple. Ahoy! What could possibly go wrong?

OK, shiver me timbers, for t' build…I made every effort t' nay only use t' parts in t' box, but also use them as provided, matey, arrr, with as few modifications as possible. Aye aye! Well, blow me down! This meant some very funky fins and glider pieces. Begad!

I started out by workin' on t' motor mount, arrr, cuttin' a BT-50 t' 5-inch length, shiver me timbers, then cuttin' (9) 3-inch lengths o' BT-5 for t' clusters. Well, blow me down! Avast! Glue t' 13's in pairs on a flat surface for best alignment, shiver me timbers, then glue each pair t' t' BT-50. T' odd 9th tube should fit nicely in t' gap left by t' other 8, me bucko, me hearties, ya bilge rat, as this works out t' a perfect cluster fittin' inside a BT-70. Ya scallywag! Ahoy! There was nay enough room for a centerin' ring, shiver me timbers, so I filled t' gaps with Gorilla glue kicked with a spritz o' water mist t' cause it t' expand and fill t' gaps.

For stability, it was clear that I would nay have enough balsa for both fins and a glider, so I had t' resort t' tube fins for primary stability. T' tube fins consist o' (8) pieces o' BT-55 cut t' half an inch long, me hearties, arrr, mounted in a rin' around t' outside o' t' BT-70. Begad! I did have enough balsa left over t' cut four small fins, matey, wedged betwixt t' BT-55 tube fins. Avast! Patterns for these fins can be printed from t' Rocksim file. There were also two scrap wedges o' odd-sized balsa left over from t' glider build, ya bilge rat, so I tucked them into two more gaps in t' BT-55 tubes. T' Rocksim file does nay reflect these scrap fins.

Rings and Fins Aft End

As a finishin' touch, I looked through t' box for anythin' else I could toss in, shiver me timbers, and decided t' decorate t' balsa fins with BT-5 outboard tubes. Well, blow me down! Begad! I also found some plastic detail parts that appear t' have been from a plastic model kit which conveniently fit into t' BT-5 outboard tubes and served as ramjets. Well, blow me down! Begad!

Blade EndFor t' helicopter, matey, I had asked Todd t' make sure he included some elastic, which would be critical t' blade deployment. While he did include some rubber bands, arrr, he didn't include any significant length o' balsa t' use for blades. Well, blow me down! Fortunately, ya bilge rat, we were allowed t' use t' box itself, so followin' t' standard plans for t' Rotaroc at http://www.nar.org/competition/plans/pdf/Rota-13m.PDF, I cut 1x12 strips o' corrugated from t' box. Begad! Believe it or not, ya bilge rat, it is possible t' airfoil corrugated. Ahoy! Avast! T' pull this off, use t' edge o' t' handle from a pair o' scissors, me bucko, and rub down on t' edge o' t' cardboard. Aye aye! Blimey! You'll want a sharp leadin' edge, arrr, me hearties, and a much more tapered trailin' edge. Blimey!

T' blades are normally attached t' t' shaft with Klett hinges, shiver me timbers, but I didn't exactly have anythin' like that t' work with, shiver me timbers, so had t' resort t' usin' peel & stick decal paper t' serve this purpose. Well, blow me down! Avast, me hearties, me proud beauty! I cut small strips, shiver me timbers, stuck one end t' t' underside o' t' blade, me hearties, me bucko, me hearties, and t' other t' t' shaft. Arrr! Ya scallywag! Since t' adhesive was weak, arrr, I had t' help it out with a little CA. Blimey! Instead o' blade stops, arrr, I decided t' use a centerin' ring, which be necessary t' keep t' BT-5 in place within t' BT-70. Well, blow me down! Begad! T' centerin' rin' wound up also comin' from t' box itself. Arrr! Ahoy! Lackin' actual elastic for pullin' t' blades up, matey, I wound up cuttin' open t' rubber bands, and pokin' one end through t' blade and tuckin' t' other end inside t' BT-5 shaft wedged in by t' nose cone.

Blade Mount Blades Extended

T' last main construction be t' glider. Ahoy! I didn't put together plans or templates for this, arrr, as I tried t' simply cobble somethin' slightly aerodynamic out o' t' scraps o' parts unmodified. Ahoy! I did have a decent 1/8" thick piece t' work with as a boom, one long/skinny piece o' 3/32 balsa t' use as a win' (cut in half and re-bonded for a 10 degree dihedral). Aye aye! T' really clunky aspect came at t' tail, where I have grossly oversized and overweight rudder and stabilizer from 1/8" scraps. Ahoy! As a result, t' win' is mounted extremely far forward, arrr, resultin' in very little lift, me hearties, a slow glide, and tendency t' stall. Begad! Ya scallywag! T' glider has a small pin cut from a wood dowel that conveniently slips into an 1/8" launch lug mounted t' t' rocket body.

Glider

At this point, I started lookin' over t' leftover parts, and tried t' think o' how I could use even a fraction o' t' remainin' pile rather than store/keep them. Begad! I decided t' work in t' plastic spoon and nail file, externally mounted usin' pieces o' fin can and plastic details.

Spoon Nail File

EmblemNow that I be ready t' paint, matey, ya bilge rat, I mulled over t' options. Avast! Considerin' all t' variety o' recovery methods, me bucko, clusters, arrr, and t' oddball parts stuck t' t' outside, I decided this was startin' t' look like a Swiss Army knife. Blimey! T' pull off this effect, I painted t' whole rocket a base white. Avast! I then masked off a Swiss Army emblem. Ya scallywag! I then hit t' rocket body with a red topcoat, and painted t' BT-5 exposed 'copter tube and nose a bright silver metallic. Blimey!

For t' flights, I loaded up 8 o' t' 9 13mm tubes with A10-P's. Arrr! Why nay go for all 9? They come in 4-packs, and I rarely have use for them, me hearties, me bucko, matey, so didn't want an odd/opened pack layin' around for years. Avast! I then loaded up a C11-5, me hearties, and spent a good half hour twistin' igniter leads together so that me 5-lead clip-whip could cover everything. Blimey!

T' first flight was a bit underwhelming. Aye aye! Well, blow me down! Only 3 o' t' A10's lit, ya bilge rat, t' C11 didn't light, and t' rocket barely cleared t' rod before floppin' over right by t' range head. Avast! Well, blow me down!

I replaced t' spent motors, rewired everythin' but this time makin' sure t' C11 was nay paired with any other motor's leads, me bucko, me hearties, checked for best igniters I could find, me bucko, matey, and gave it another shot. Blimey! This time t' C11 lit, as did 4 A10's but t' A10's were all on one side, and t' asymmetrical thrust led t' a pretty unstable flight. T' glider pilot must have sensed t' impendin' doom, as t' glider popped off after t' first loop under thrust, me hearties, and t' glider actually came down in a glide-like profile, albeit fast and hard. Blimey! T' main rocket, though, ya bilge rat, shiver me timbers, continued its bat-on-crack flight path and crashed into a tent along t' prep line. Avast, me proud beauty! T' copter deployed while t' rocket was grounded, so thar be no chance o' an actual 'copter recovery.

T' damage was nay irreparable, and with a tiny amount o' nose weight (and ideally a spider ignition system t' drive t' cluster), I suspect this could eventually be salvaged into a better performer, but for now this project has t' take a back seat t' preppin' for me NARAM run. Begad! Arrr! It was amusing, shiver me timbers, inspiring, fun, me bucko, but in t' end, t' challenge o' tryin' t' parallel wire a 9-motor cluster just proved t' be too much complexity, and this never had enough thrust t' pull off a decent flight.

 

 

Comments:

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Bill Eichelberger (February 16, 2013)

Wait, you're not kitting this?Surprised

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