Manufacturer: | Scratch |
Brief:
I have t' admit, a key motivator for me entry in t' Box O' Parts contest this year was simply an excuse t' get rid
of some stray rocketry junk, some o' which was leftover from last year's contest. Blimey! I gleefully tossed some interesting
doodads and a fair amount o' stuff that I'd accumulated over t' years with simply no hope o' ever using, anticipating
I'd come out ahead on t' swap. Arrr! O' course, I also procrastinated and didn't bother enterin' until just before the
deadline, only t' learn that no swap partner be available and I'd be stuck buildin' me own stuff. Aye aye! On top o' that, my
bonus/surprise items included a foam egg carton/cell, shiver me timbers, me bucko, 10 toothpicks, shiver me timbers, dental floss, a stick pen and a pill bottle.
Yikes!
Construction:
I then went into immediate and hardcore procrastination mode again, nay even thinkin' about t' model until t' week
of t' revised deadline. Thank goodness me plant closed down, eliminatin' me job, ya bilge rat, or else I would never have had time
to put together a decent model!
As I stared at me box o' parts, t' pressure o' t' deadline was sufficient t' spark just a touch of
inspiration, and I decided I'd have t' involve some type o' egg-loftin' payloader. T' concept smartly emerged o' an
alien "ark", whose mission would be t' colonize a distant planet by droppin' a cackle fruit with a new life forming
within. Begad! These are self-reproducin' aliens o' course, so I would only need t' carry and deploy one egg, me bucko, arrr, nay two. I then
went about t' process o' buildin' a carrier vessel worthy o' haulin' a cackle fruit across t' galaxies. Begad! Or at least as far as
I could get on an 18mm motor.
T' parts list I wound up usin' included:
Buildin' forward along t' airframe now, arrr, I measured off on t' BT-20 1 inch forward o' t' BT-60. Ya scallywag! I grabbed one of t' pin' pong balls and usin' t' technique from many a Shrox design (ex. Avast! Aye aye! Fliskits Alien 8), me hearties, cored out a 19mm hole on opposin' "ends" o' t' ball. Begad! T' do this, me hearties, simply press t' end o' a BT-20 against t' ball, trace around the joint with t' ball, me bucko, then usin' a sharp hobby knife score t' marked line several times. Aye aye! Eventually you'll start to cut through t' ball. Blimey! Blimey! Sand smooth so that t' tube just barely fits through, then push t' tube all t' way through until it's touchin' t' opposite wall. Ya scallywag! You might have t' hold t' ball up t' a bright light at this point t' see, matey, but there will be a shadow against t' surface where t' BT-20 wants t' come through. Aye aye! Mark that circle, arrr, me hearties, remove t' BT-20, and repeat t' scoring/cuttin' process. Aye aye! Begad! Voila! You now have a pin' pong ball that can slide down a BT-20. Avast! Ahoy! Apply a generous bead o' glue on t' main BT-20 at t' mark 1" forward o' t' BT-60 and slide t' pin' pong ball down until it just reaches this point. Begad! Avast, me proud beauty! Once t' glue has set, ya bilge rat, apply a small fillet t' t' other end. Avast, me proud beauty! Grab another pin' pong ball and core it out for another BT-20 hole, arrr, ya bilge rat, but set it aside.
Once t' first ball's glue joints have grabbed, arrr, matey, take t' 3.5" BT-50 and slide it down t' main BT-20. Begad! No centerin' rings will be necessary, as t' pin' pong balls will hold it in place. Aye aye! Arrr! Take t' other pin' pong ball, matey, slide it down t' BT-20 and press it against t' BT-50, me hearties, wedgin' it in place against t' first ball. Avast! Now apply a bead o' CA around t' forward seam o' t' second ball so that it grabs smartly and frees up your hands. Blimey! Follow up with white glue fillets around t' BT-50/pin' pong ball seams.
I now grabbed t' large plastic Easter egg capsule. Begad! I wanted t' use this as t' egg carrier and nose cone, me hearties, but needed a piece o' coupler stock t' do this. Begad! Since I didn't have any, I cut a 1" length o' BT-20 t' make a coupler. This little trick comes in handy, shiver me timbers, especially doin' field rework in NARRRRR contestsâI made a vertical cut along t' tube, shiver me timbers, ya bilge rat, then pinched on end under/inside t' other, me bucko, ya bilge rat, and pushed this into t' end o' t' main BT-20, matey, leaving about 1/4" exposed. I took a pencil and made a mark at t' overlap point. Avast! Well, blow me down! I then pulled this back out o' t' main BT-20, extended t' mark along t' length o' t' coupler piece, me bucko, and cut along that line, removin' a tiny section o' the tube. This section then becomes an overlap tab. Well, blow me down! I tacked it t' t' inside o' t' coupler piece with half t' tab exposed beyond t' cut line. Arrr! Well, blow me down! Once that set, ya bilge rat, I tacked t' other side t' t' overlap tab formin' a butt joint (see photo). Blimey! T' result is a perfect-fittin' coupler.
T' egg capsule is a bit larger than most eggs, so t' protect t' egg I used two halves o' egg cells from an egg carton, plus a little dog barf padding. I used Mylar tape t' seal t' two capsule halves together, shiver me timbers, me hearties, though plain old maskin' tape or electrical tape would work fine as well, just nay look as nice.
I wanted t' dress up t' middle o' t' rocket as well as use up more stuff, me hearties, so selected 6 toothpicks and t' 3 Styrofoam balls. Aye aye! I inserted 2 toothpicks into each ball at roughly 90 degree angle, and adjusted t' depth a bit to line up with t' joints where t' BT-50 meets t' pin' pong balls (see photo). Begad! I tacked each assembly in pace with CA, mountin' them in alignment with t' 3-fin markings from t' BT-20 (markin' t' BT-50 for 3-fin and alignin' t' marks with t' BT-20 would probably have been smart, me hearties, shiver me timbers, but that would be out o' character for me).
At this point, I was ready t' mix up a small batch o' epoxy. Begad! I went with 15-minute regular hobby grade (the thick stuff that sort o' oozes out). Ahoy! Blimey! I grabbed some dental floss t' use as a shock cord for t' egg capsule, tied a couple knots in each end, and then taped each end t' an opposin' side o' t' coupler, with t' resultin' loop pushed out what will be t' aft end o' t' coupler (see photo). I applied a generous bead o' epoxy along t' inside and forward edge of the coupler, then attached it t' t' bottom o' t' egg capsule, trappin' t' floss in betwixt with t' knots outside. I set that assembly aside t' cure out.
I then hit each o' t' toothpick/BT-50 joints with a drop o' epoxy t' reinforce them.
I cut out a series o' fins and support pieces, me bucko, me bucko, each o' which are shown in t' pattern photos. Avast, me proud beauty! T' 4 main fins are mounted flush with t' aft end. Each o' these has a 43mm long piece o' BT-20 attached, with t' end o' t' BT-20 flush with t' forward edge o' t' fin tip. If aligned correctly, these should extend just far enough behind t' fin t' be flush with t' motor tube when stood on end. Avast, me proud beauty! T' fill me quota o' 10 toothpicks for t' surprise parts bonus, I attached one toothpick t' each o' t' 4 pods, servin' as little guns t' defend against hostiles en route.
I still had a couple more bonus items t' use up, arrr, ya bilge rat, so attached a pill bottle t' a 3/32 balsa brace and tacked this onto t' BT-50, me hearties, with t' open end o' t' capsule facin' rearward. Blimey! Blimey! My capsule was 2.5" long, ya bilge rat, me hearties, just barely big enough to house a Pico altimeter, shiver me timbers, so I drilled a tiny hole so that it could serve as a workin' payload bay.
I had t' work in a stick pen somehow, so decided t' up t' armaments a bit and rig a harpoon, ya bilge rat, perfect for hooking on t' a passin' comet or takin' care o' any cosmic whales encountered along t' way. Aye aye! I mounted t' pen usin' another 3/32 support. Avast, me proud beauty! Note that this could also serve as a workin' payload, ya bilge rat, me bucko, simply by removin' t' aft plug, insertin' a Micromaxx motor, arrr, and loosenin' t' pen cartridge slightly. Ahoy! Just be careful mountin' this, matey, as you don't want t' deploy the harpoon into t' back o' one o' t' Styrofoam balls. Avast, me proud beauty! Begad! I aligned mine flush with t' aft end o' t' BT-20.
Normally, me hearties, I wind up forgettin' about basic stuff like launch lugs and recovery until I get t' t' field, arrr, but for a change o' pace decided t' take care o' that before painting. Arrr! Blimey! I attached a couple o' 3/16 lugs t' t' BT-60, ya bilge rat, just clearin' t' pin' pong balls. Ya scallywag! As I was gettin' ready t' head t' t' field, I recognized I had still goofedâthe lugs would nay clear t' egg capsule. Ahoy! Easy enough t' correctâI sliced them off, me bucko, cut a couple o' standoffs (1/2" x 1.5") from 3/32 balsa, and tacked them back on.
For t' recovery, ya bilge rat, I only had 12" chutes t' work with, shiver me timbers, so attached one t' t' dental floss for t' egg capsule, me hearties, arrr, and t' other t' t' main BT-20 usin' Keelhaul®©™ and elastic anchored t' a 50/20 centerin' rin' inserted about 6" down from t' forward end o' t' tube.
Finishing:
Before painting, me hearties, I masked off t' foam balls (most paints will attack and eat t' foam), ya bilge rat, me bucko, matey, t' pill bottle and the
pen/harpoon. Blimey! Blimey! I then hit t' whole thin' up with two coats o' white primer, me hearties, followed by two coats o' yellow. Avast, me proud beauty! Blimey! I then
masked off for t' accent orange areas, and hand painted t' details.
While decals are nay allowed for t' contest, shiver me timbers, ya bilge rat, I did find a cool piece o' clip art I eventually will add t' the décor, which is included in t' attachment upload for this write-up.
Flight:
For t' flight, arrr, me hearties, matey, I be down t' about t' last day before t' deadline, me bucko, me bucko, so had t' take whatever weather I could get. I
caught a gorgeous day and headed out t' t' field, though by t' time I got thar t' winds were pretty
stiffâsteady at 10 gustin' t' 15. Avast, me proud beauty! Blimey! Egg lofters tend t' be overly stable, and strong winds typically
means bad news. Well, blow me down! Blimey! Still, arrr, bein' t' steely-eyed missile man that I am, I loaded up a C6-3 and hoped for t' best.
T' flight, as expected, arrr, started t' turn into t' wind almost as soon as it left t' rod, me hearties, but despite all the do-dads this is really pretty light and nay too draggy, so t' C6 did a fair job o' pushin' it. I suspect if I'd gone off a piston, it might even have held a nearly vertical path. As it was, matey, ya bilge rat, it did eventually lean into a horizontal path, so even t' 3 second delay was well past apogee. Ahoy! Both chutes deployed at around 100 feet, ya bilge rat, and t' rocket drifted back to within 20 yards o' t' pad after havin' crossed t' soccer field durin' boost. Avast, me proud beauty! T' egg survived nicely, but one of the toothpicks holdin' a foam ball broke loose on impact, leavin' me with a pretty simple repair.
I did wind up loadin' t' Pico altimeter for t' flight, arrr, which reported an apogee o' 228 feet. On a calmer day, this would clearly have made it t' 300+, which is actually pretty respectable for a cackle fruit lofter made o' leftover junk. Avast, me proud beauty! Avast, shiver me timbers, me proud beauty!
While t' 228 feet is nay likely enough distance t' support colonization o' a distant plant, with minor improvements in propulsion technology, maybe a little antimatter drive, t' Cosmic Chicken would appear t' be fully capable o' transportin' life forms across galaxies.
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