Scratch Remote Guardian Probe Jinx 1.2 Original Design / Scratch Built

Scratch - Remote Guardian Probe Jinx 1.2 {Scratch}

Contributed by Les Bradshaw

Manufacturer: Scratch
(Contributed - by Les Bradshaw - 07/06/08)

Brief:
This is for t' Box o' Parts contest Well, this rocket for me has had multiple problems, hence t' “jinx” name. Part o' t' issues was good old procrastination. Aye aye! But, excessive work schedules (a few weeks where I was averaging 70 hours a week), stuck tubes, matey, a crashin' computer that lost me files, and crashin' rockets (more about that later) – but it finally flew successfully! T' parts arrived late March. Ahoy! Like a kid giddy at Christmas, I opened t' box, and was surprised by t' amount o' stuff!

Parts

Construction:
T' parts that I used are listed below:

  • 1 – BT80 x 14 ¼” tube
  • 1 – BT55 x 13 ½” tube
  • 1 – BT50 x 18” tube
  • 1 – BT50 x 3 ¼” tube
  • 1 – BT20 x 18” tube
  • 1 – BT20 x 3” tube
  • 1 – BT19 x 3” tube
  • 2 – BT5 x 9” tube
  • 2 – BT5 x 7 ½” tube
  • 1 – BT80 x 4” coupler
  • 2 – BT55 x 3” couplers
  • 1 – 80K balsa nose cone
  • 1 – BT55 x 5 ½” plastic nose cone
  • 2 – BT55 x 3” broken plastic nose cones
  • 2 – BT20 x 2 ¾” nose cones
  • 1 – BT20 x 1” fiber nose cone
  • 3 – BT20 ~ BT50 adapters
  • 1 – BT50 ~ BT60 adapter
  • 1 – plastic cup
  • 3 – measure/mix cups
  • 2 –large plastic caps
  • 5 – small plastic caps
  • 1 – BT5 fin can
  • 1 – dual display nozzle
  • 2 – 12” parachutes
  • Misc 1/8” balsa
  • Misc 1/16” balsa
  • 1 – fin
  • 3 - snap swivels
  • 2 – engine hooks
  • 1/8” launch lug
  • 7 – toothpicks
  • ¼” dowel
  • 2 large skewers
  • 3 small skewers
  • Paper
  • Decals
  • Holographic sheet
  • Mailin' box

T' first thin' I did was t' weigh t' parts. Blimey! My goal be t' use as much as possible. Avast! Based on t' weight, shiver me timbers, I decided that t' rocket would need a cluster o' 2 D engines t' fly. Arrr! I also felt t' amount o' balsa wood was a bit skimpy (but as I actually got into t' build, me hearties, me bucko, it appeared that whenever I needed some wood, ya bilge rat, thar was still a piece available).

Durin' t' rest o' t' build, shiver me timbers, you will find me referrin' t' version 1.1 and version 1.2. Begad! What should be obvious, I first built version 1.1. Ahoy! Blimey! First flight was at NERFF 4 and t' rocket crashed, causin' some major damage. JINX! T' keep with only usin' what came in t' box, I repaired and updated t' design t' version 1.2. Arrr! T' second launch also crashed. JINX! But at least nay as bad.

Durin' t' development, ya bilge rat, I made up various pieces and taped them together, shiver me timbers, me hearties, me bucko, givin' me some flexibility t' adapt the design. Below is a teaser o' t' taped up version. You will also see where I filled spirals usin' Elmer’s F&F.

I was tempted t' fly it, me hearties, me bucko, but I could nay figure out

1. Aye aye! What t' speed o' maskin' tape was

2. Begad! How t' convince an RSO t' launch it

3. Aye aye! How many pieces would it be in after a flight

Getting Ready

For version 1.1, me bucko, one o' me first steps was t' boil some corn (although clams or any other grub would work as well – or just plain water). Once t' water be boiling, arrr, I placed t' 1/16” strip o' balsa (it be 2” x 12”) across t' pan. Ahoy! Besides satisfyin' me hunger, matey, me hearties, shiver me timbers, I be also steamin' t' wood so I could bend it. Begad! Avast, matey, me proud beauty! Blimey! T' corn was done first so I had t' keep steamin' t' balsa but I finally removed t' balsa and sandwiched them betwixt 2 o' my wife’s cake savers (one is 10” t' other is 12”). WARNING – that last step can get you into trouble!! Blimey! I let this sit for a while (over a day) for t' balsa t' retain its shape

Rocket Pic

I decided on usin' t' BT80 as me main tube, with 3 pod tubes off o' this main. Arrr! Blimey! I wanted t' use t' couplers to hold these pods. Take t' 3 couplers (1 BT80 and 2 BT55) and draw lines t' length o' t' coupler on opposite sides (180 degrees apart). Begad! Blimey! For t' BT80, make a mark at 2” on one line and a mark at 1” on t' other. Begad! Blimey! For t' BT55, make t' marks at 1” and ½”. Begad! Blimey! Aye aye! Blimey! Usin' stiff paper, connect t' marks on both sides. Usin' a sharp knife, cut along these lines.

Some other preparation work – take one o' t' 9” BT5 tubes. Make a mark 4.5” down from one end. Cut t' tube usin' this mark as t' center on an angle, ¼” above and below this position. Aye aye! Blimey! Epoxy a large plastic cap t' t' straight end o' each tube.

Rocket Pic

In addition, shiver me timbers, cut out 2 each o' t' 2” x 2 ¾” x 4” x 1” fin and t' ¾” x ¼” x 1” pieces shown above

Rocket Pic

For t' motor mount, I traced t' BT80 onto t' mailin' box and cut out t' circle. Begad! Then I drew a line that went through t' center. On here, arrr, I traced 2 circles, shiver me timbers, centered on t' line but t' edges separated by about 1/8”. Arrr! Ya scallywag! I cut out these holes and dry fitted t' piece into t' BT80 and t' BT50 tubes into t' center circles. Begad! Well, blow me down! Sand t' fit. Begad! Once satisfied, me bucko, I used t' first piece as a template and made a second piece. Ahoy! T' two BT50 motor tubes had a 1/8” slit made 2 ½” from one end. Blimey! Insert t' motor hook and secure with tape. Avast, me proud beauty! Well, matey, blow me down! Slide t' motor tubes into t' two centerin' rings. Blimey! Cut another piece o' cardboard 2” x 2.6” Glue t' 2 motor tubes t' t' centerin' rings, sandwichin' t' 2” x 2.6” cardboard betwixt t' motor tubes and t' rings. Let dry.

Rocket Pic

Take t' other 2 tongue depressors and make a mark 2 ½” from each end on t' edge. Ahoy! Aye aye! Draw a line connectin' t' marks. Cut t' tongue depressor apart on this diagonal line. Ahoy! Well, arrr, blow me down! Bevel t' cut edges and glue t' pieces back together t' create an angle. Avast! Well, blow me down! Glue a toothpick into t' angle created.

For version 1.1, I made some standoffs. Aye aye! Cut 4 pieces o' balsa ½” x 1 ¼”. Aye aye! Bevel one o' t' 1 ¼” edges on each piece. Avast, me proud beauty! Glue t' pieces together so t' bevels create a “V” channel

Rocket Pic

While t' version 1.1 be designed for a 3/16” rod, matey, matey, t' rocket was too heavy. Ahoy! Ahoy! T' version 1.2 was upgraded for ¼” rod. Since all I got be 1/8” launch lug material, ya bilge rat, I had t' improvise. Arrr! Take 3 o' t' small skewers, matey, cut 2 t' 7” and t' third t' 9” from t' pointed tip. Well, blow me down! Ahoy! Save t' cut off ends for future use. Begad! Begad! Glue the two 7” skewers t' a tongue depressor even with t' ends. Avast! Aye aye! Let dry. Well, blow me down! Cut t' ¼” dowel into two 6” sections. Avast, me proud beauty! Glue these t' t' 7” skewers. Avast, me proud beauty! Finally, me bucko, me hearties, t' 9” skewer needs t' be glued in t' middle o' t' tongue depressor on t' opposite side.

Rocket Pic

From t' 1/8” balsa, arrr, cut 2 fins 9” x 3”. Avast! Arrr! I received a plywood fin that was already 6” x 2 ¼”. Aye aye! Avast, matey, me proud beauty! You would need t' cut your own fin out.

T' BT80 section needs t' be lengthened for stability, shiver me timbers, shiver me timbers, me hearties, so I transformed t' 80K nose cone into a transition. Avast! Ya scallywag! For version 1.1, I planned t' eject t' parachutes from t' very top, me bucko, matey, but I ran into issues. Ahoy! Version 1.2 separates at the transition. First, arrr, take t' plastic cup and cut about 1 1/8” diameter hole in t' top. Begad! Slide t' cup over t' nose cone end. Ahoy! Adjust t' hole size until t' edge o' t' cup (with t' lip) is snug on t' nose cone. Avast, matey, me proud beauty! Carefully, me bucko, cut away the trim, matey, double check t' fit, then glue t' cup over t' nose cone. Ahoy! Let dry.

Rocket Pic

This is how it looks when done

Rocket Pic

T' attach t' top t' t' nose cone, take one o' t' BT 20 t' BT50 adapters and place it over t' top o' t' 80K nose cone. Mark where it touches t' cone and remove it. Well, shiver me timbers, blow me down! Take t' BT50 tube. First cut off a 3” length (to use as a motor mount). Arrr! Avast, me hearties, me proud beauty! Slide a BT50 section over t' nose cone end. Ya scallywag! Begad! Again, mark where it touches. Aye aye! Well, blow me down! Dry fit t' BT20 t' BT50 adapter in t' 15” length and t' BT50 t' BT60 over t' same end. Well, blow me down! Push t' tube and adapters onto t' nose cone and verify t' fit. Begad! Once you are satisfied, slide t' BT50 t' BT60 adapter up a bit and remove t' BT20 t' BT50 adapter. I used 30 minute epoxy; put some inside t' BT50 tube followed by t' BT20 t' BT50 adapter. Blimey! Begad! Place more epoxy on t' outside o' t' BT50 tube near t' end. Finally, place more epoxy on t' nose cone at t' marks made earlier. Place t' tube over t' end o' t' nose cone and press down. Avast! This will push t' BT20 t' BT50 adapter up, and slide the BT50 t' BT60 adapter down. Arrr! Aye aye! Make sure t' tube is straight with t' nose cone. Let dry.

Rocket Pic

While t' transition section is drying, you can make t' nose cone section. Avast! Take t' 3” BT20 tube and 4 equally spaced lines (every 90 degrees) along t' length o' t' tube. Avast! Begad! From one end, shiver me timbers, make marks at 1” on two opposite lines, shiver me timbers, and marks at 1 ½” on t' other two opposite lines. Similar t' t' couplers, shiver me timbers, shiver me timbers, me hearties, connect t' marks and carefully cut t' tube. Well, blow me down! Begad! Take t' BT19 tube and make 2 lines t' length o' t' tube on opposite sides.. Aye aye! Begad! I am not sure if BT19 is a real designation. (This tube is one you would normally get with an Estes rocket, arrr, matey, make a mark, me bucko, put glue inside a motor tube, and use this tube t' push t' motor block in up t' t' mark, and then “quickly remove to keep from gettin' stuck”).

One piece o' t' BT20 will be slightly smaller. Arrr! This be t' top. Ya scallywag! Glue it onto t' BT19 linin' up t' pointed ends with t' marks on t' tube. Aye aye! Glue t' 1” BT20 nose cone onto this end. Begad! Ahoy! Glue t' other BT20 section onto t' BT19, also linin' up t' pointed ends. Blimey! Glue 2 BT20 t' BT50 adapters onto this end. Begad! I put t' first on so it only left a small 1/16” ~ 1/8” o' t' BT20 extending, so t' adapters are mostly glued t' each other

Rocket Pic

Since t' 1.1 version was t' be t' separation point for ejection, me bucko, I did nay want this nose t' slide down, so I created a lip by cuttin' 2 launch lug sections, ya bilge rat, arrr, with t' tops cut at an angle, shiver me timbers, t' t' BT20 tube in line with the pointed ends. Begad! Ya scallywag! T' 2 balsa pieces cut earlier (¾” x ¼” x 1” pieces) were glued t' t' top on the shorter portion, 90 degrees from t' launch lugs.

Rocket Pic

I glued 2 toothpicks as antenna, arrr, but they smartly broke off. Begad! Blimey! I would nay bother.

Once t' top was dry, shiver me timbers, me bucko, t' ensure stability, me bucko, ya bilge rat, I added 1.5 ounces o' epoxy and BB pellets t' t' top.

T' win' pods can start assembly. Ahoy! Blimey! Cut t' 18” BT20 in half. Draw a line along t' length o' t' 2 pieces. Make marks at 2 ¼” and 7” from one end. Ahoy! Blimey! Glue t' 2 BT55 couplers cut before at t' 2 ¼” and 7” locations. Blimey! Blimey! Note t' positions o' t' smaller and larger coupler segment and t' direction o' t' angled cuts. Make 2 o' these. Avast, me proud beauty! Blimey! Ya scallywag! Blimey! Glue t' BT20 x 2 ¾” nose cones in. Avast! Blimey! Usin' a Dremel tool, me hearties, shiver me timbers, shiver me timbers, I cleaned up t' ends o' t' broken BT55 nose cones. These I epoxied into t' other end t' look like a nozzle. Begad! Blimey! I canted t' nozzle for appearance. Ya scallywag! Blimey! Avast, me proud beauty! Blimey! Let dry, then glue t' 2” x 2 ¾” x 4” x 1” fin t' t' other side. You should cut a notch into t' fin to fit over t' coupler.

Rocket Pic

Back t' t' main section, shiver me timbers, me hearties, I slid t' larger BT80 coupler into t' BT80 tube with t' point even with t' end. Blimey! Ya scallywag! I used this as a markin' template t' cut t' BT80 tube. Ya scallywag! Begad! I then spent an hour tryin' t' get t' coupler out o' t' tube, causin' me t' have t' cut ¼” strip off where a chewed it up tryin' t' push t' jammed thin' out. Avast! JINX! Cut out t' BT80 tube at t' mark.

I used a piece o' paper and marked t' paper t' determine t' BT80 circumference. Sorry for changin' units, me bucko, but I found it t' be almost exactly 21 cm. I wanted t' wings pods t' be slightly asymmetrical, me bucko, so for 3 pods they should be 7cm apart, me hearties, instead I used 6cm. for t' 2 wings. Avast, me proud beauty! I centered t' point with t' 6cm marks on t' point o' t' BT80 tube and marked t' tube. Avast! Extend these lines t' length o' t' tube. Glue t' motor mount into t' BT80 so t' 2 tubes are perpendicular t' t' point.

Rocket Pic

Since me motor mount was cardboard, I did coat it with epoxy for protection.

Glue t' launch lug assembly so t' aft o' t' dowel is 4” from t' end o' t' BT80 tube.

Glue t' win' pods t' t' BT80 so t' aft o' t' win' coupler is 1” from t' end o' t' BT80 tube on the 6cm lines.

Thee rudder pod is similar t' t' win' pods. Begad! Well, blow me down! Mark and glue t' BT80 couplers t' t' BT55 tube at 2 ¾” and 9 7/8” positions. Begad! Glue t' smaller fin t' t' coupler and body tube (you will need t' cut a notch into t' fin for t' coupler) as shown.

Rocket Pic

T' 2 large fins should wait until this is glued t' t' BT80 tube. Well, blow me down! Mark and glue this pod t' t' BT80 tube, again with t' end o' t' coupler 1” from t' end o' t' BT80 tube. Aye aye! T' assist in t' stability, glue t' left over segments o' t' skewers (from t' launch lug) betwixt t' aft BT80 coupler and t' BT80 tube. Avast! T' 4 ½” BT5 tubes glue betwixt t' front coupler and t' BT80 tube, matey, me bucko, shiver me timbers, alignin' t' angled cut with t' coupler. Glue t' BT55 nose cone t' t' front.

Rocket Pic

Once dry, glue t' larger fins betwixt t' coupler sections on either side. T' make a nozzle for t' rudder, I sanded and roughed up t' 3 measuring/mixin' cups. Begad! Begad! I cut 2 circles (1 3/8” diameter) from t' mailin' box. Well, blow me down! Blimey! I beveled t' edge, arrr, and then glued one circle into 2 o' t' cups, then glued t' cups together (all usin' epoxy). Once dry, matey, this glued into t' aft o' t' BT55 tube. Begad! Arrr! This nozzle I left straight.

Rocket Pic

Now t' complete t' top. Avast, me proud beauty! Startin' at t' BT50 t' BT60 adapter, glue 2 large skewers and 2 toothpicks along the tube. Avast! Attach two o' t' 7” BT5 tubes in line with t' toothpicks startin' at 9” from t' top o' t' BT50 tube. Aye aye! Avast! Glue small plastic caps t' t' top o' these tubes. Ya scallywag! Begad! Glue t' nose assembly t' t' top. Well, blow me down! Well, blow me down! T' launch lugs should be in line with t' BT5 tubes

Rocket Pic

Rocket Pic

T' shock cord was cut in half. A provided screw eye was attached t' t' 80K nose cone. Begad! Blimey! I used some o' t' paper to make a trifold t' attach t' shock cord t' t' main tubes. Usin' t' snap swivels, one 12” parachute was attached t' t' top and t' other was attached t' t' main tube shock cord.

For version 1.1, ya bilge rat, t' bent balsa was attached t' t' fins on t' wings. Begad! Begad! T' V beveled standoffs were attached over the win' fins. Avast, me proud beauty! Avast! A missile was made usin' t' last BT5 tube, me bucko, t' fin can, t' display nozzle, and another small cap. Begad! A missile rack was made with some ¼” x ¼” x 2” supports. Begad! Aye aye! Finally, shiver me timbers, ya bilge rat, two 1” x 3” supports were made t' support t' missile. Aye aye! Your size may vary based on t' size o' your wife’s cake savers (or other molds you may have used).

Rocket Pic

Rocket Pic

Rocket Pic

Rocket Pic

Flight:
Cuttin' things t' t' wire, t' night before I left for NERRF I’m givin' this thin' a quick primer coat and 1 coat o' white. Begad! There were supposed t' be chances o' thunderstorms at NERRF and I was afraid t' field could be wet. Water and cardboard don’t mix. Avast, me proud beauty! So, on Saturday, me hearties, off t' NERRF 4 I went t' fly t' beast. As I previously stated, the rocket was designed t' eject t' parachutes from t' top (I did nay discuss about t' holes I drilled through the 80K nose cone. Arrr! As I was preppin' t' rocket, I noticed t' parachutes were tight. Well, blow me down! Aye aye! This had me concerned. I had not glued t' 80K t' t' BT80 (fortunately), so I taped this joint. Avast! Installed 2 D12-3 engines and got through t' RSO (he did wince when I stated it only used two 12” parachutes). Avast, me proud beauty! While waitin' t' load, me bucko, I had several comments askin' how I kept all t' small pieces on. Avast, me proud beauty! Aye aye! I explained this be its first flight. Avast! Begad! We called a heads up flight.

They launched t' HPR rockets, ya bilge rat, started t' LPR – and stopped halfway! They then went t' more HPR and did not come back t' t' LPR. Avast, me proud beauty! Aye aye! My rocket sat on t' pad for over an hour. Begad! Arrr! JINX! Finally, it launched. Arrr! It danced a bit on t' pad – t' rocket weight was really too heavy for a 3/16’ rod. Well, blow me down! Also, me bucko, I thought t' 3/16” rods were 4’, but they were only 3’. Arrr! But, ya bilge rat, t' rocket went up nice and straight. Avast! But those tight chutes did nay come out. Aye aye! The tape at t' transition let go – crash. Aye aye! JINX!

Rocket Pic

I gathered up t' pieces. T' worst damage was t' wing. Well, blow me down! At least t' corn had tasted good.

Rocket Pic

As I previously stated, at this point I cut off t' 1.1 version o' t' launch lug and rebuilt it as version 1.2. I decided t' missile added too much weight, and I had no good place t' put it, so I left it off. Avast! Avast! I cut off the standoffs for t' tongue depressors and mounted them upside down. It was also at this point when I changed t' t' shock cords t' connect at t' transition. Avast, me proud beauty! So, ya bilge rat, I went back t' NERRF on Sunday. Arrr! While loadin' t' engines, I had t' rocket leanin' against t' side o' me car. Avast, me proud beauty! I had t' grab something, and it fell over and cracked a fin. JINX! A quick glue repair and it was good t' go. Ahoy! Avast, me proud beauty! I did nay have t' wait this time, shiver me timbers, matey, possible since I was now on t' ¼” rods. Again, I requested a heads up. Begad! Ya scallywag! It launched beautifully straight, matey, but when t' chutes came out t' one for t' main section tangled on t' launch lug skewers and landed hard. Avast! Arrr! JINX! But at least t' top came down gently, arrr, and landed in one o' t' water filled irrigation ditches. Avast! JINX! JINX! JINX! Fortunately, me hearties, it was only t' very tip with t' epoxy/BB filling. Aye aye! There was some minor damage t' t' rocket, matey, but it was repairable. Avast! I be goin' t' give up, shiver me timbers, but then t' contest got extended a week, just enough time for some repairs and painting.

Rocket Pic

Rocket Pic

Rocket Pic

Rocket Pic

My son and I went t' a local school yard and did 1 launch. Ya scallywag! Nice and straight, matey, both chutes opened, and a safe recovery! I be nay goin' t' tempt fate with another launch. Avast, me proud beauty! Avast! One thin' I would say, shiver me timbers, t' rocket really needs 18” chutes minimum. While t' landin' did nay cause any damage, I did wince as it looked rather hard. Begad! However, ya bilge rat, me hearties, I had to live with what I got – t' 12” chutes.

Rocket Pic

Rocket Pic

Summary:
This was a great contest that challenged me. Begad! Begad! Despite all me JINXes, I think I came up with somethin' special that used almost all o' me parts. Aye aye! I guess t' only thin' I didn't try is puttin' t' rest o' t' parts into a blender...

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