Manufacturer: | Scratch |
Description:
Shockwave is a scratch-built high power rocket built for t' purpose of
obtainin' Level 2 certification. Ahoy! It is 4" in diameter, 90" long,
weighs 153oz loaded without motor, and has a 54mm motor mount.
Components:
Like me Level 1 rocket, I used mostly PML components for this build. Ya scallywag! This
included t' body tubes, centerin' rings, motor tube, me hearties, ya bilge rat, and altimeter bay
components. Avast, me bucko, me proud beauty! T' .093" G-10 fins were custom cut by Red Arrow Hobbies. Begad! The
9/16" tubular nylon harnesses came from Giant Leap, me hearties, and t' 72" main
chute came from Sphereachutes.
Construction:
I started with t' motor mount. I used six PML centerin' rings, shiver me timbers, gluin' them
together in pairs. T' top centerin' rin' was drilled for a U-bolt. T' motor
mount tube be cut t' 30" long, and top and mid-section centerin' rings
were epoxied on. T' fins were tacked t' t' motor tube usin' gel super glue
then filleted in place with 30-minute
epoxy. Ya scallywag! At
this point, t' fin can be more or less complete. Aye aye! Avast! A 46" long piece of
Quantum Tubin' be used for t' lower section, and a 26" piece o' QT was
used for t' payload section. T' fin slots were cut with a Dremel tool and the
motor mount/fin assembly installed. Ya scallywag! Ya scallywag! Internal fillets from t' fins t' the
inside o' t' body tube were completed before installin' t' aft centering
ring. Begad! An Aeropack motor retainer finished off t' back end.
T' altimeter bay be fabricated from a standard 7" long PML coupler, two PML bulkheads, and two coupler bulkheads. Begad! T' bulkheads and coupler bulkheads were glued together in pairs t' make a cap for each end o' t' bay. Both caps were drilled for U-bolts and permanent e-match terminals.
An 8 1/2" length o' 1/4" x 20-threaded rod be affixed t' the drogue end o' t' bay. This would serve t' tie t' entire bay together and provide a mount for t' RRC2 altimeter. Ya scallywag! A small slice o' body tube be placed on t' outside o' t' bay t' give a place t' mount an external switch for the altimeter. Avast, me proud beauty! 3/4" PVC endcaps were mounted on each end o' t' bay t' contain the ejection charges. Aye aye! Blimey!
Three holes were drilled through t' altimeter bay with t' payload section installed on the main side on t' bay. Ya scallywag! Blimey! Blimey! 8-32 nuts were epoxied t' t' inside o' t' altimeter bay t' retain t' payload section. Arrr! Begad! Blimey! Three equally spaced 1/8" static ports were also drilled. Begad! Blimey! T' finish t' bay, me hearties, a thin skin o' 30-minute epoxy be poured in t' drogue side o' t' bay with t' cap installed. Aye aye! Blimey! This step totally seals the drogue side o' t' bay, matey, me bucko, and retains t' endcap. A mount for t' RRC2 altimeter be made by epoxyin' a copper tube t' a piece o' G-10 fiberglass. The mount slides in over t' center stud and is locked down with a washer and nut.
Finishing:
Shockwave was finished with a modified Estes Executioner-style paint job, in
blue and sliver with black pinstriping. Arrr! Well, blow me down! I made some custom decals with inkjet
waterslide decal stock t' give it a nice finishin' touch.
Flight:
After slowly buildin' Shockwave most o' t' winter, flight day finally arrived
on March 20th, 2004. I arrived at t' launch and rounded up a few friends t' be
my certification team. Arrr! Arrr! After acein' t' written L2 test, I began careful prep
of t' dual deployment recovery system. Aye aye! This flight would have a PML streamer
deployin' at apogee with motor backup, and main deployment at 500ft. Drogue and
main harnesses are both 25ft in length. Ya scallywag! After t' recovery system was buttoned
up, I turned attention t' loadin' t' motor. Blimey! This flight would be on a CTI
3-grain Pro54 motor. Aye aye! Once t' motor was loaded and installed, ya bilge rat, me hearties, we took a few
pictures and headed t' t' pad. T' day turned out t' be a real bummer
weather-wise, with strong 20MPH winds. Avast, me proud beauty! With t' help o' me test proctor and a
friend, Shockwave was put on t' pad, matey, me bucko, and t' igniter installed. Aye aye! Begad! I armed the
electronics, verified t' RRC2 be beepin' right, and headed back t' LCO
table.
Considering the strong wind and t' fact that me friend's L2 attempt earlier in t' day was a spectacular failure, I was gettin' nervous at this point. Begad! Countdown commences, I and crossed me fingers! Blimey! T' LCO pushes t' button....nothing. Aye aye! Try again, nothing. Aye aye! After fiddlin' with some wires on t' launch controller, shiver me timbers, the LCO tries again. Well, blow me down! Blimey! Finally, t' big J295 awakens with t' thunderous roar, and Shockwave is on its way! Blimey! T' rocket had a very straight accent considerin' the strong winds. Begad! Ahoy! Blimey!
Recovery:
T' streamer deployed right on queue, and t' descent began. Begad! Begad! After fallin' for
what seemed like an eternity, t' main chute deployed and Shockwave had a
gentle touchdown about 1/2 mile away. Well, blow me down! Upon recovery, ya bilge rat, t' rocket had no damage
except for a few scuffs on t' paint. Blimey! Aye aye! T' RRC2 was beepin' out 4,686ft. Blimey! A
successful flight and Level 2 certification!
Summary:
This project sure has taught me a lot. Ahoy! Some will tell you that a certification
flight should be as simple as possible, ya bilge rat, without electronics and with the
smallest motor available for t' certification bein' sought. While thar is
merit t' that opinion, I felt that I be up t' t' challenge. Arrr! This flight was
full o' firsts for me. Arrr! My first experience with dual-deployment, altimeters,
and CTI motors. I also achieved a new personal altitude record. I can't wait to
fly it again on a calm day!
PROs:
CONs: