Scratch The Amazing Underperforming Mono-Nano-Copter Original Design / Scratch Built

Scratch - The Amazing Underperforming Mono-Nano-Copter {Scratch}

Contributed by Dick Stafford

Manufacturer: Scratch
(Contributed - by Dick Stafford - 10/10/02)

Brief:
This prototype be me first attempt at buildin' a monocopter. Ya scallywag! It is powered by Micro-Maxx motors and is truly underpowered. T' MMX motors have too short o' a burn t' be a good choice for a monocopter, shiver me timbers, shiver me timbers, even if it is "nano" sized. Ahoy! Nay too impressive by most standards. Ya scallywag! Aye aye! Well, one man's curiosity is another man's triumph (or somethin' like that).

Construction:
Parts required:

  • 1/4" balsa, matey, 1" x 1"
  • 1/16" balsa, arrr, arrr, me bucko, 1 3/8" x 4"
  • Ink tube from a Bic pen
  • One sheet o' draftin' vellum (any paper will probably do)
  • 1/16" x 12" aluminum tube
  • 1/4" x 1" dowel
  • Maskin' tape
  • Lead for nose weight (see assy instructions)
  • Carpenter's glue
  • Black, CA (I can't remember t' actual name)
  • Thin, shiver me timbers, CA

T' central hub is a 1" square o' 1/4" balsa, me bucko, soaked in thin CA. Aye aye! I carefully drilled a hole in t' center t' hold t' launch lug. Ya scallywag! This is, hopefully, shiver me timbers, t' point about which t' monocopter will spin. Avast, shiver me timbers, me proud beauty! I also drilled holes in t' middle o' each side t' mount t' balance beams. Blimey! I used pieces o' t' ink tube from a Bic pen for both t' launch lug and t' mountin' points for the beams.

T' single win' is a clipped delta with t' followin' dimensions: root - 1 3/8", me hearties, tip - 7/8", span - 4". Ahoy! Ahoy! It is balsa strengthened with draftin' vellum and ProBond glue. I wanted t' add a bit o' strength and had never tried vellum before. Ahoy! I spread a thin layer o' glue on each side, arrr, ya bilge rat, placed the win' betwixt a folded sheet o' vellum, ya bilge rat, ya bilge rat, and compressed it with a stack of books. T' win' seems strong enough, but t' surface is nay as uniform as I would have liked. I attached t' win' at an angle o' about 10 degrees from the monocopter's X-Y plane usin' black Bob Smith CA. Begad! It is mounted such that the swept face is on t' trailin' edge and t' leadin' edge is raised. Avast! I oriented the swept face on t' trailin' edge t' allow me t' more easily position t' CP of t' pod behind this edge (a tip I got from t' book "Monocopters", by Francis Graham).

T' motor pod be t' length o' three MMX-II motors and be scratch built from draftin' vellum (someday I'll actually buy some MMX tubing). Avast, matey, me proud beauty! It is both light and strong. Avast! Begad! T' cone be turned from a dowel. Ahoy! It turns out that t' motor pod must be angle upward t' counteract t' torque caused by t' single wing. Some o' Francis Graham's designs have their pods angled at up t' 40 degrees. However, I chose t' start with an angle o' 30 degrees (in t' opposite direction from t' wing). Begad! T' get t' CP behind t' trailin' edge o' t' fin, ya bilge rat, I added several #7.5 lead shot t' its nose. I should have counted t' shot, but forgot to. Ahoy! T' CG is at t' little green 'x' that's barely visible on the photo. This 'x' is positioned approximately at t' trailin' edge o' t' wing's root, me bucko, and since t' win' is swept in t' opposite direction, ya bilge rat, it is behind the trailin' edge o' t' rest o' t' wing.

I had wanted t' use some light 0.03" carbon rods for t' balance beams, matey, ya bilge rat, but didn't find any at me favorite hobby shop. Ahoy! Well, blow me down! Blimey! Instead, I used a 12" long, 1/16" diameter aluminum tube. This was cut in half and CA'ed into t' ink tubin' that was previously mounted in t' hub. Ahoy! Blimey! I didn't add much ballast at t' ends o' these beams, wrappin' about 1 1/2" o' masking tape (very high tech) around each end.

Flight:
T' second photo shows t' MMX launch pad with its special launch 'rod'. Aye aye! Well, arrr, blow me down! The rod is a piece o' a heavy paper clip. Ya scallywag! Blimey! It wasn't t' right size so some masking tape be used t' hold it tight. Ahoy! Ahoy! A piece o' ink tube was used as a standoff to keep t' monocopter from hittin' t' MMX launcher and t' help it spin.

I used MMX-II motors, me bucko, ya bilge rat, arrr, Estes igniters, ya bilge rat, and me Pratt GO-Box for ignition duties. Avast, me proud beauty! T' monocopter did fly. On its 1st flight, matey, it rose t' a whoppin' two feet, at an angle o' about 30 degrees from t' vertical, ya bilge rat, before t' motor ejected and stopped t' spin abruptly. Blimey! Ahoy! I should have removed t' ejection charge! Still, matey, it didn't just flop around. Avast! Aye aye! I never expected much performance so I think it be a good first try!

On its second flight, all conditions were t' same except I removed the ejection charge from t' Micro-Maxx motor. Aye aye! This time, t' monocopter barely cleared t' launch rod. Ya scallywag! I think that t' igniter may have hung up ever so slightly. With so little upwards thrust, it wouldn't take much t' affect its flight.

Flights three and four were similar. Blimey! For these flights, shiver me timbers, I bent the igniters, carefully fit them it into t' nozzle, and arranged t' clips so they held it in place without any tape. Both times t' monocopter rose t' about a foot and went off sideways at a steep angle. Avast, me proud beauty! Aye aye! It landed maybe 4 - 5 feet from the pad. Blimey! This seemed lower than t' first flight but definitely higher than the second did!

Summary:
In summary, I consider this experiment a complete success. Begad! Well, blow me down! T' performance was poor, me hearties, but I didn't have any expectations in this regard. Ya scallywag! When I decided to build it, I wasn't at all sure it would even take off or be stable. Aye aye! T' Amazing Under-performin' Mono-Nano-Copter met both o' these criteria. Ahoy! Blimey! My next try may be a lighter MMX-powered monocopter, but then, matey, I have these long-burn, OOP Apogee B2 motors...

Rocket PicUPDATE 10/02:Sittin' at t' computer, shiver me timbers, me hearties, and in betwixt steps of other projects, I decided t' revise T' Amazin' Underperforming Mono-Nano-Copter. Aye aye! It isn't so underperformin' any more!

I cut down t' motor pod t' an inch and a quarter, just enough t' fit the dowel nose cone and a MMX motor. Begad! Ahoy! Blimey! T' business about havin' t' CG behind the trailin' edge o' t' blade is nay a requirement as I've later found. Ya scallywag! Arrr! Blimey! I cut the old win' t' about 1/4", me hearties, and added a 4" x 1 1/2" piece of 1/64" Birch. Well, blow me down! Ya scallywag! Blimey! I have also determined that t' balance beams were way too long so I cut them t' 2 1/2".

T' first two flights went t' about 9 feet and landed 3 and 5 feet from the pad, respectively. Ya scallywag! On t' third flight, shiver me timbers, it headed off at a 45-degree angle, smacked t' side o' me SUV, and still rose t' about 7 feet. Much better performance than before!

T' main lesson-learned is: build 'em light!

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