Scratch X-Wing Fighter Original Design / Scratch Built

Scratch - X-Wing Fighter {Scratch}

Contributed by Eric Maher

Manufacturer: Scratch
(by Eric Maher - 11/18/05) XWing

I started work on the X-Win' shortly after gettin' level 1 certification. Avast, me proud beauty! Construction be based on a set o' plans I found on a Japanese website for a paper X-Win' model. From these plans, arrr, me bucko, I was able t' create templates for t' X-Wing's fuselage bulkheads, wings, cockpit and nosecone. Well, blow me down! Avast! Construction began with t' purchase of a 38mm motor tube, a sheet o' 1/4" aircraft plywood and several 1/4" dowels. Blimey! I cut t' fuselage bulkheads from t' plywood, notched them at the corners t' accommodate t' dowels, ya bilge rat, then joined them together. Avast, me proud beauty! Ahoy! Anyone who has built model airplanes will be familiar with this type o' construction. Begad! A 2 1/2' long section o' 2.6" body tube be placed inside t' forward end of fuselage t' contain t' parachute and t' allow easy attachment o' t' nose cone. T' fuselage was then covered with cardboard. After much fillin' and sanding, me hearties, two wraps o' 6 oz fiberglass were applied t' t' fuselage. Arrr! Holes were cut in t' bottom o' t' fuselage t' accommodate t' 1/2" copper pipe that would serve as t' launch lug. Ahoy! Ya scallywag!

In progressWith work finished on t' fuselage, matey, I began on t' wings. T' wings are constructed o' a basswood skeleton covered with a glassed balsa skin. Begad! Aye aye! T' engine fairings are build from cardboard reinforced at t' corners with basswood. Blimey! Three different body tube sizes were used in t' construction o' t' wings. Ya scallywag! T' large motor tubes are 4" cardboard tubing, shiver me timbers, t' aft "afterburners" are 2.6" tubin' and t' lasers on t' wingtips are made from 54mm motor tubing. Avast, me proud beauty! All tubin' was purchased from LOC Precision. Begad! Well, blow me down! When t' wings were complete, ya bilge rat, mounting holes were cut in t' fuselage. Aye aye! Win' are mounted through-the-wall; butted up to the motor tube. Avast!

NOse ConeT' nose cone and cockpit are built from t' same cardboard that was used t' cover t' fuselage. Blimey! Again, templates were created from t' paper model plans. A 2.6" coupler was epoxied inside t' nosecone t' allow attachment t' t' fuselage. 2 lbs o' BB's and epoxy were added t' t' nosecone for stability. Avast!

T' detailin' on t' aft o' t' model was made with wood bits from Michael's arts and crafts. Avast! There are pieces o' wooden flower pots, bowls, matey, milk cans, arrr, etc. Arrr! Avast, me proud beauty! R2-D2 is from an old Estes mini-engine powered kit. Blimey!

Durin' final assembly, me hearties, t' wings were glued in place and acrylic panels were installed betwixt t' top and bottom wings for increased strength and to improve stability in flight. All gaps were filled with an epoxy paste called PC-11. Begad! Many hours o' sandin' were required t' get t' model ready for paint. T' paints used were 4 cans o' Testors camouflage gray (if anyone knows o' a lower cost alternative, ya bilge rat, arrr, let me know!), Testors Yellow and Krylon Red. A mask was created t' spray t' "red five" pattern on t' wings. Avast!

With construction nearly complete, matey, shiver me timbers, I began t' think about recovery. Aye aye! The finished model weighs in at about 13lb with motor installed. Well, blow me down! It was goin' t' be difficult t' get enough chute into this thing. Blimey! T' best I could do be two 48" chutes on t' rocket, shiver me timbers, and a separate 36" chute on t' nose. Ahoy! Aye aye!

FlightT' rocket flew at NYPower 11 on an Aerotech I-284 with 6 second delay. Ahoy! Begad! I had thought about tryin' t' do a level 2 cert with t' model, but I was nay at all confident that t' model would be recovered without damage. Aye aye! Begad! Besides, shiver me timbers, I really want t' get into altimeters and dual deployment for me eventual level 2 attempt. Breezy conditions made if difficult t' orient t' rocket edgewise t' t' wind. Blimey! Begad! A brace was improvised usin' a piece o' body tube that be found near t' launch pad and some wire from used igniters. Begad! Takeoff be slow, and t' flight path be a gentle arc onto the rocket's back. Avast, me proud beauty! T' flight was slightly marred by t' premature separation of t' 2lb nosecone which proceeded t' snag on one o' t' wings. Aye aye! Maximum altitude be around 500' T' fight was a real nail biter with t' twin parachutes deployin' about 100' off t' ground. As expected, t' chutes were not sufficent t' prevent damage t' t' rocket. Begad! Two o' the "afterburners" were damaged, one heavily. Blimey! A split also occurred along the front o' t' fuselage, matey, this may have been caused by t' premature separation, or t' plus-size ejection charge that was used t' ensure deployment. Avast, me proud beauty! T' model is repairable. Ahoy!

T' rocket was a real crowd pleaser. Begad! People seem t' like t' more unconventional models. Ya scallywag! Aye aye! T' me knowledge it was t' only rocket at NYPower that got a cheer when t' chutes deployed.

This was me first scratch built high power model, and it be a great experience. Blimey! Avast! T' excitement is much higher when you are flyin' a model you built from scratch. Well, blow me down! I highly recommend givin' it a try. Blimey!

Special thanks t' Bobby Buchalski from Hanger 11 for assistance and advice in preppin' t' model for flight and t' Chuck Rudy from Voodoo Digital Productions for assistance at t' launch pad. Ya scallywag! Blimey!

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