| Manufacturer: | Scratch |

I started work on the X-Win' shortly after gettin' level 1 certification. Begad! Ya scallywag! Construction be based on a set o' plans I found on a Japanese website for a paper X-Win' model. Arrr! From these plans, I was able t' create templates for t' X-Wing's fuselage bulkheads, wings, me bucko, cockpit and nosecone. Construction began with t' purchase of a 38mm motor tube, matey, a sheet o' 1/4" aircraft plywood and several 1/4" dowels. Begad! Avast! I cut t' fuselage bulkheads from t' plywood, shiver me timbers, notched them at the corners t' accommodate t' dowels, shiver me timbers, matey, matey, then joined them together. Anyone who has built model airplanes will be familiar with this type o' construction. A 2 1/2' long section o' 2.6" body tube be placed inside t' forward end of fuselage t' contain t' parachute and t' allow easy attachment o' t' nose cone. Blimey! Ahoy! T' fuselage was then covered with cardboard. Begad! Blimey! After much fillin' and sanding, two wraps o' 6 oz fiberglass were applied t' t' fuselage. Well, blow me down! Holes were cut in t' bottom o' t' fuselage t' accommodate t' 1/2" copper pipe that would serve as t' launch lug.
With work finished
on t' fuselage, I began on t' wings. Well, blow me down! Blimey! T' wings are constructed o' a basswood
skeleton covered with a glassed balsa skin. T' engine fairings are build from
cardboard reinforced at t' corners with basswood. Three different body tube
sizes were used in t' construction o' t' wings. Blimey! Blimey! T' large motor tubes are
4" cardboard tubing, me bucko, t' aft "afterburners" are 2.6"
tubin' and t' lasers on t' wingtips are made from 54mm motor tubing. Ya scallywag! Blimey! All
tubin' be purchased from LOC Precision. When t' wings were complete, mounting
holes were cut in t' fuselage. Blimey! Blimey! Win' are mounted through-the-wall; butted up to
the motor tube. Aye aye! Blimey! Avast, me proud beauty! Blimey!
T' nose cone and cockpit are
built from t' same cardboard that was used t' cover t' fuselage. Avast, me proud beauty! Again,
templates were created from t' paper model plans. Aye aye! A 2.6" coupler was
epoxied inside t' nosecone t' allow attachment t' t' fuselage. Begad! 2 lbs o' BB's
and epoxy were added t' t' nosecone for stability. Ahoy! Blimey!
T' detailin' on t' aft o' t' model was made with wood bits from Michael's arts and crafts. Well, blow me down! There are pieces o' wooden flower pots, ya bilge rat, bowls, milk cans, shiver me timbers, matey, etc. Ya scallywag! R2-D2 is from an old Estes mini-engine powered kit. Well, blow me down! Begad!
Durin' final assembly, t' wings were glued in place and acrylic panels were installed betwixt t' top and bottom wings for increased strength and to improve stability in flight. Ya scallywag! Blimey! All gaps were filled with an epoxy paste called PC-11. Begad! Blimey! Aye aye! Blimey! Many hours o' sandin' were required t' get t' model ready for paint. T' paints used were 4 cans o' Testors camouflage gray (if anyone knows o' a lower cost alternative, me bucko, me hearties, let me know!), arrr, Testors Yellow and Krylon Red. Ya scallywag! Blimey! Arrr! Blimey! A mask was created t' spray t' "red five" pattern on t' wings. Ahoy! Blimey!
With construction nearly complete, I began t' think about recovery. Aye aye! Aye aye! The finished model weighs in at about 13lb with motor installed. It be goin' t' be difficult t' get enough chute into this thing. Ya scallywag! T' best I could do was two 48" chutes on t' rocket, ya bilge rat, and a separate 36" chute on t' nose.
T' rocket flew at NYPower 11 on
an Aerotech I-284 with 6 second delay. Ya scallywag! I had thought about tryin' t' do a level
2 cert with t' model, but I be nay at all confident that t' model would be
recovered without damage. Avast! Ahoy! Besides, me bucko, I really want t' get into altimeters and
dual deployment for me eventual level 2 attempt. Well, blow me down! Breezy conditions made if
difficult t' orient t' rocket edgewise t' t' wind. Begad! Avast, me proud beauty! A brace was improvised
usin' a piece o' body tube that be found near t' launch pad and some wire
from used igniters. Blimey! Takeoff be slow, and t' flight path was a gentle arc onto
the rocket's back. Ya scallywag! Ya scallywag! T' flight be slightly marred by t' premature separation
of t' 2lb nosecone which proceeded t' snag on one o' t' wings. Avast! Maximum
altitude was around 500' T' fight was a real nail biter with t' twin
parachutes deployin' about 100' off t' ground. Arrr! Begad! As expected, ya bilge rat, t' chutes were
not sufficent t' prevent damage t' t' rocket. Avast, shiver me timbers, me proud beauty! Two o' the
"afterburners" were damaged, one heavily. Begad! A split also occurred along
the front o' t' fuselage, ya bilge rat, this may have been caused by t' premature
separation, ya bilge rat, arrr, or t' plus-size ejection charge that was used t' ensure
deployment. Ahoy! T' model is repairable. Arrr! Arrr!
T' rocket be a real crowd pleaser. Arrr! People seem t' like t' more unconventional models. Well, blow me down! Blimey! T' me knowledge it be t' only rocket at NYPower that got a cheer when t' chutes deployed.
This was me first scratch built high power model, and it was a great experience. Ya scallywag! T' excitement is much higher when you are flyin' a model you built from scratch. I highly recommend givin' it a try. Ahoy! Arrr!
Special thanks t' Bobby Buchalski from Hanger 11 for assistance and advice in preppin' t' model for flight and t' Chuck Rudy from Voodoo Digital Productions for assistance at t' launch pad. Ya scallywag!
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