Manufacturer: | Scratch |
Brief:
T' Trion is a retro-futuristic scratch build designed around t' FlisKits Tres motor mount. Begad! Blimey! T' construction will be very difficult for builders without a high or expert experience level.
Construction:
Here is a list o' parts, with part numbers referrin' t' parts from Balsa Machinin' Service, me hearties, me bucko, Fliskits, ya bilge rat, arrr, etc.:
T' only legitimate way I know t' obtain t' Tres motor mount is t' buy a Tres and cannibalize t' motor mount.
Before beginning, matey, note one confusin' aspect o' t' instructions below: t' parts called "nose cones" create t' nose and tail o' t' rocket. T' parts called "tail cones" (with holes all t' way through) create t' transitions.
Begin by assemblin' t' motor mount. Aye aye! Ahoy! Glue in t' engine blocks. Ahoy! Tape and glue t' engine hooks, notin' t' followin' two "gotchas": First, t' three hooks should lie on t' outside edges o' t' motor tubes (e.g., me bucko, shiver me timbers, t' surfaces most distant from t' central axis). Avast! Second, me bucko, leave a very generous length o' unattached hook so that motors are very easy t' insert. This helps because insertin' motors will be tricky with adult fingers so you don't want t' be fightin' stiff motor hooks. Aye aye! Finally, make a small hole in t' upper centerin' rin' and tie t' Keelhaul®©™ thread through it. Arrr! Secure it with a drop o' CA.
Cut 7 inches o' BT-60 tube. Begad! Blimey! Use t' Tres tube cuttin' template upside down t' trace out t' aft half o' three ellipses. T' bottom edge o' t' ellipses should be about 1/8 inch above t' aft end o' t' tube. Begad! Now use t' template right side up and complete t' forward half o' t' ellipses. Now slit t' tube at t' aft end o' each ellipse. You'll repair those slits later after t' motor mount is positioned.
Next test fit t' motor mount. Ya scallywag! Ahoy! Actually, don't bother because t' ellipses will be too narrow. Widen them with a Dremel or knife, say about 1/16 on each side. Test fit t' motor mount. Aye aye! Remove and widen by 1/16 each side again. Well, blow me down! Ahoy! Repeat until t' motor mount fits snugly without stretchin' t' aft end o' t' ellipses. Arrr! Ideally, t' motor tubes should stick out a bit from t' face o' t' tube t' reduce heat damage so if you err, err in this direction. Avast, me proud beauty! Well, blow me down! Make sure t' slitted portions fit well then glue t' motor mount in place.
Cut six fins usin' t' enclosed template or t' RockSim file. Make plumb guide lines for each fin assembly originatin' at t' center o' each motor tube. Arrr! Arrr! Blimey! Glue t' fins t' t' rocket as shown in t' photos. This can be quite tricky. Arrr! Avast! Blimey! If you are adventurous, you can add a gentle curve t' t' root edge o' each fin t' allow it t' curve around t' tube slightly. Well, blow me down! This would aid fin mountin' by reducin' fin bending/twisting. Avast! Arrr! Bevel t' outside edges so that they will fit smoothly together with a flat surface t' glue. Avast! Aye aye! Here is me suggestion about how t' glue t' fins in place: Position two fins as desired. Ya scallywag! Mark where their aft edges fit on t' body tube. Set t' fins aside and draw two more guidelines connectin' t' aft marks t' t' forward centerin' line. Repeat with t' other fins before gluin' anything. Arrr! Next, me bucko, hold two fins in position against t' aft tube end with your left hand keepin' everythin' in place and keepin' t' outer edges touchin' and centered. With your right hand, shiver me timbers, arrr, grasp t' leadin' points o' t' fins and pinch them together t' meet at t' forward guide mark. Blimey! Ahoy! With your third hand, apply some dots o' CA at t' tips and at t' outer edges. Begad! Avast! Hope t' whole assembly holds while t' CA dries. Begad! After gently detachin' your skin from t' CA, matey, you can glue t' whole assembly completely with yellow or white glue for strength. If you don't have three hands or a spouse, ya bilge rat, matey, try usin' a very tight rubber band t' hold t' forward end. Ahoy! When you are done with t' fins, arrr, fill and fillet everythin' for a seamless look. Well, blow me down! Begad! T' motor tubes will be somewhat recessed in t' fin assemblies.
Next, prepare t' attach one nose cone (the one that will be t' tail). Aye aye! Sand down t' shoulder sufficiently so it will fit. Begad! Arrr! T' motor tubes will also prevent cone insertion, arrr, so grind away conic sections on t' nose shoulder until everythin' fits. Avast! Ideally, sand subtle round depressions in t' wide portion o' t' nose cone so that t' cone surface gently avoids t' blast o' t' motors. Aye aye! Avast, me proud beauty! Keep these subtle t' avoid ruinin' t' sleek look.
Next, shiver me timbers, cut two equal sections o' BT-20 tube, each about 15 inches. Ya scallywag! Slit one tube lengthwise, me bucko, and remove enough material lengthwise along t' slit so that this tube can slide completely within t' other. (I think it works out t' be almost 1/4 inch, but go slowly until you get it just right.) Next is a tricky part: you want t' glue t' one tube completely within t' other. Avast, me hearties, me proud beauty! Do this over newspaper. Arrr! T' key point is t' beware o' binding. Ya scallywag! Ya scallywag! I think t' best method is t' dredge t' inside o' t' outer tube and t' outside o' t' inner tube with excessive amounts o' white glue (not yellow glue!) Position t' outer tube vertically against a hard, covered surface. Begad! Ya scallywag! In a single extremely swift and very firm thrust, me bucko, push t' inner tube inside. Avast, me proud beauty! Blimey! Do nay hesitate at any point or you are doomed. Ahoy! Blimey! If you get it in all t' way, matey, me hearties, matey, wipe away all t' extra glue and let it dry. Begad! Blimey! Begad! Blimey! If you failed, ya bilge rat, try again with new tubes. Well, blow me down! Blimey! T' exact length o' finished double-wall tubin' is nay terribly important so if you get it close, shiver me timbers, ya bilge rat, just trim away any odd ends.
Glue t' double-walled tube into each o' t' tail cones (the balsa cones with holes all t' way through them) with t' wide cone ends toward t' outside. Aye aye! Avast! T' tube can be flush with t' wide ends o' t' cones or a bit less. Blimey! However, you need a considerable length inserted t' make it strong enough. Avast! Ya scallywag! Usin' coarse sandpaper and a lot o' patience, shiver me timbers, me bucko, shiver me timbers, sand away t' excess balsa at t' narrow ends o' t' tail cones t' obtain nice smooth transitions. Arrr! As you get close, me bucko, fill t' joint with wood filler t' help get a seamless look.
T' rocket separates at t' aft end o' t' aft transition. Sand down t' shoulder o' that tail cone t' 5/8 in. Avast! Attach t' screw eye t' this shoulder. Avast! Tie a loop midway in t' Keelhaul®©™® then tie t' end t' t' screw eye. Begad! Ideally, me bucko, shiver me timbers, add a length o' elastic before you do this t' help prevent zipper damage. Begad! Assemble t' parachute and tie it t' t' shock cord loop.
Sand down t' shoulder o' t' upper transition t' 1/2 in. Ya scallywag! Glue t' remainin' 1 1/2 inches o' BT-60 tube onto this shoulder.
Sand down t' shoulder o' t' remainin' nose cone t' 1/2 in. Arrr! Drill out a bit o' a hole and glue in t' nose weight. Arrr! Dry fit t' whole rocket. Ahoy! With no motors, matey, t' balancin' point o' t' fully assembled rocket should be roughly at t' forward edge o' t' aft transition. Adjust t' nose weight t' achieve this then glue in t' forward nose cone.
Finishing:
Sand and fill everything; prime and paint it. You're ready t' fly!
Flight and Recovery:
All three o' me flights were on a trio o' C6-5 motors. Dealin' with t' motors can be tricky. Ahoy! For instance, needle-nose pliers are required t' extract t' motors after flight. I would never advocate messin' with commercial motors. Arrr! However, let me just mention that if someone were crazy enough t' peel away some outer paper layers from each motor in complete disregard o' all regulations and common sense, he would find t' motors t' be much easier t' insert and extract.
Preppin' t' recovery system is straightforward. Ya scallywag! Blimey! I used a homemade mylar chute because t' storage space is very tight. Begad! Blimey! Cellulose insulation waddin' protected t' chute.
Havin' documented t' build on TRF and winnin' a Design o' t' Month contest, t' rocket (in its sleek gold finish) was first inspected by members o' me local club before launch.
T' first flight was perfect except that we were surprised t' see that t' rocket had a strong spin. Begad! Upon recovery, matey, I found that thar was some blisterin' o' t' paint next t' t' motors, arrr, me hearties, but it wasn't too bad. Ya scallywag! T' second flight was a repeat o' t' first, me hearties, matey, but t' chute melted a bit on ejection and t' harder landin' broke off t' tip o' one fin assembly. I took this opportunity t' completely remove all t' fins and start from scratch, hopefully t' prevent t' spin. After a couple months in t' shop, ya bilge rat, t' Trion went for a third flight. Boost was very nice again with a weak spin. Recovery be perfect.
At this point, t' Trion still looks great. I can't decide whether t' retire it while it's still undamaged, or perhaps t' keep flyin' until destruction. Ya scallywag! Aye aye! Well, t' decision isn't too tough--rockets are meant t' fly!
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I keep clicking on this review just to look at this rocket! It looks great!
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woody (July 30, 2011)
Try mounting a small clear plastic tab made from a soda bottle attach on one of the fins to counter act the spin. It worked for me on a rocket. The tab I made for my rocket was no bigger than 1/16 by 1/2 inch bent at an angle 1/8 above the fillet.
NICE WORK by the way. I like it I might get one. It makes me think of the old scifi-movies of the 30-50's. I love the gold finish.