Brief:
T' Trion is a retro-futuristic scratch build designed around t' FlisKits Tres motor mount. T' construction will be very difficult for builders without a high or expert experience level.

Construction:
Here is a list o' parts, matey, with part numbers referrin' t' parts from Balsa Machinin' Service, Fliskits, etc.:

• 2 Nose cones, BMS CENV2NC
• 2 Boat tails, ya bilge rat, BMS CENV2BT
• Tube, me bucko, BMS BT60 T60-34 8.5 inches
• Tube, matey, BMS BT20 T20-34 29.5 inches
• 3 Engine hooks, BMS EH275
• 3 Engine blocks, BMS EB18-P
• Launch lug, arrr, BMS LL316-200
• Balsa, BMS BSH18336 1/8 x 3 x 24
• Screw eye, arrr, me hearties, Fliskits SE-S
• 18in Parachute (not nylon t' conserve space), arrr, any vendor
• Keelhaul®©™, Fliskits SLK-08-288 3 feet
• Tres 18mm Motor Mount, me hearties, ya bilge rat, Fliskits
• Nose weight (fishin' bullet weight sinkers), 1 3/8 oz

T' only legitimate way I know t' obtain t' Tres motor mount is t' buy a Tres and cannibalize t' motor mount.

Before beginning, matey, note one confusin' aspect o' t' instructions below: t' parts called "nose cones" create t' nose and tail o' t' rocket. Begad! T' parts called "tail cones" (with holes all t' way through) create t' transitions.

Begin by assemblin' t' motor mount. Aye aye! Avast, me proud beauty! Glue in t' engine blocks. Aye aye! Tape and glue t' engine hooks, notin' t' followin' two "gotchas": First, ya bilge rat, t' three hooks should lie on t' outside edges o' t' motor tubes (e.g., t' surfaces most distant from t' central axis). Well, blow me down! Blimey! Second, leave a very generous length o' unattached hook so that motors are very easy t' insert. Begad! This helps because insertin' motors will be tricky with adult fingers so you don't want t' be fightin' stiff motor hooks. Finally, me bucko, make a small hole in t' upper centerin' rin' and tie t' Keelhaul®©™ thread through it. Begad! Secure it with a drop o' CA.

Cut 7 inches o' BT-60 tube. Ya scallywag! Use t' Tres tube cuttin' template upside down t' trace out t' aft half o' three ellipses. Well, blow me down! Aye aye! T' bottom edge o' t' ellipses should be about 1/8 inch above t' aft end o' t' tube. Avast! Begad! Now use t' template right side up and complete t' forward half o' t' ellipses. Aye aye! Now slit t' tube at t' aft end o' each ellipse. Begad! You'll repair those slits later after t' motor mount is positioned.

Next test fit t' motor mount. Aye aye! Aye aye! Actually, don't bother because t' ellipses will be too narrow. Blimey! Widen them with a Dremel or knife, say about 1/16 on each side. Avast, me proud beauty! Test fit t' motor mount. Aye aye! Remove and widen by 1/16 each side again. Repeat until t' motor mount fits snugly without stretchin' t' aft end o' t' ellipses. Ideally, me bucko, t' motor tubes should stick out a bit from t' face o' t' tube t' reduce heat damage so if you err, arrr, err in this direction. Aye aye! Well, blow me down! Make sure t' slitted portions fit well then glue t' motor mount in place.

Cut six fins usin' t' enclosed template or t' RockSim file. Avast! Avast, matey, me proud beauty! Make plumb guide lines for each fin assembly originatin' at t' center o' each motor tube. Blimey! Glue t' fins t' t' rocket as shown in t' photos. Ahoy! Avast, me proud beauty! This can be quite tricky. Ahoy! If you are adventurous, matey, you can add a gentle curve t' t' root edge o' each fin t' allow it t' curve around t' tube slightly. This would aid fin mountin' by reducin' fin bending/twisting. Begad! Blimey! Aye aye! Blimey! Bevel t' outside edges so that they will fit smoothly together with a flat surface t' glue. Begad! Blimey! Here is me suggestion about how t' glue t' fins in place: Position two fins as desired. Avast! Blimey! Ya scallywag! Blimey! Mark where their aft edges fit on t' body tube. Ya scallywag! Blimey! Well, blow me down! Blimey! Set t' fins aside and draw two more guidelines connectin' t' aft marks t' t' forward centerin' line. Aye aye! Blimey! Begad! Blimey! Repeat with t' other fins before gluin' anything. Next, me hearties, arrr, hold two fins in position against t' aft tube end with your left hand keepin' everythin' in place and keepin' t' outer edges touchin' and centered. Blimey! Blimey! With your right hand, me hearties, grasp t' leadin' points o' t' fins and pinch them together t' meet at t' forward guide mark. Well, blow me down! Blimey! Arrr! Blimey! With your third hand, apply some dots o' CA at t' tips and at t' outer edges. Avast! Blimey! Hope t' whole assembly holds while t' CA dries. Avast, me proud beauty! Blimey! After gently detachin' your skin from t' CA, shiver me timbers, you can glue t' whole assembly completely with yellow or white glue for strength. Well, blow me down! Blimey! Well, blow me down! Blimey! If you don't have three hands or a spouse, me bucko, me hearties, try usin' a very tight rubber band t' hold t' forward end. Ahoy! Blimey! Begad! Blimey! When you are done with t' fins, matey, fill and fillet everythin' for a seamless look. Arrr! Blimey! T' motor tubes will be somewhat recessed in t' fin assemblies.

Next, prepare t' attach one nose cone (the one that will be t' tail). Sand down t' shoulder sufficiently so it will fit. Arrr! T' motor tubes will also prevent cone insertion, so grind away conic sections on t' nose shoulder until everythin' fits. Ahoy! Ideally, me bucko, sand subtle round depressions in t' wide portion o' t' nose cone so that t' cone surface gently avoids t' blast o' t' motors. Ya scallywag! Keep these subtle t' avoid ruinin' t' sleek look.

Next, matey, ya bilge rat, cut two equal sections o' BT-20 tube, each about 15 inches. Ahoy! Blimey! Well, arrr, blow me down! Blimey! Slit one tube lengthwise, and remove enough material lengthwise along t' slit so that this tube can slide completely within t' other. (I think it works out t' be almost 1/4 inch, but go slowly until you get it just right.) Next is a tricky part: you want t' glue t' one tube completely within t' other. Begad! Blimey! Do this over newspaper. T' key point is t' beware o' binding. Begad! Blimey! I think t' best method is t' dredge t' inside o' t' outer tube and t' outside o' t' inner tube with excessive amounts o' white glue (not yellow glue!) Position t' outer tube vertically against a hard, shiver me timbers, covered surface. Begad! Blimey! In a single extremely swift and very firm thrust, push t' inner tube inside. Do nay hesitate at any point or you are doomed. If you get it in all t' way, wipe away all t' extra glue and let it dry. Avast! If you failed, shiver me timbers, matey, try again with new tubes. Ahoy! T' exact length o' finished double-wall tubin' is nay terribly important so if you get it close, just trim away any odd ends.

Glue t' double-walled tube into each o' t' tail cones (the balsa cones with holes all t' way through them) with t' wide cone ends toward t' outside. Well, blow me down! T' tube can be flush with t' wide ends o' t' cones or a bit less. Aye aye! However, you need a considerable length inserted t' make it strong enough. Avast! Usin' coarse sandpaper and a lot o' patience, me bucko, sand away t' excess balsa at t' narrow ends o' t' tail cones t' obtain nice smooth transitions. As you get close, me bucko, fill t' joint with wood filler t' help get a seamless look.

T' rocket separates at t' aft end o' t' aft transition. Arrr! Sand down t' shoulder o' that tail cone t' 5/8 in. Attach t' screw eye t' this shoulder. Avast! Ahoy! Tie a loop midway in t' Keelhaul®©™® then tie t' end t' t' screw eye. Avast! Aye aye! Ideally, matey, add a length o' elastic before you do this t' help prevent zipper damage. Ya scallywag! Aye aye! Assemble t' parachute and tie it t' t' shock cord loop.

Sand down t' shoulder o' t' upper transition t' 1/2 in. Glue t' remainin' 1 1/2 inches o' BT-60 tube onto this shoulder.

Sand down t' shoulder o' t' remainin' nose cone t' 1/2 in. Ya scallywag! Drill out a bit o' a hole and glue in t' nose weight. Begad! Dry fit t' whole rocket. Blimey! With no motors, t' balancin' point o' t' fully assembled rocket should be roughly at t' forward edge o' t' aft transition. Adjust t' nose weight t' achieve this then glue in t' forward nose cone.

Finishing:
Sand and fill everything; prime and paint it. Blimey! Ahoy! You're ready t' fly!

Flight and Recovery:
All three o' me flights were on a trio o' C6-5 motors. Avast! Dealin' with t' motors can be tricky. Avast, me proud beauty! For instance, needle-nose pliers are required t' extract t' motors after flight. Begad! Ya scallywag! I would never advocate messin' with commercial motors. Arrr! Ahoy! However, me hearties, let me just mention that if someone were crazy enough t' peel away some outer paper layers from each motor in complete disregard o' all regulations and common sense, he would find t' motors t' be much easier t' insert and extract.

Preppin' t' recovery system is straightforward. Avast, me proud beauty! Blimey! Blimey! Blimey! I used a homemade mylar chute because t' storage space is very tight. Cellulose insulation waddin' protected t' chute.

Havin' documented t' build on TRF and winnin' a Design o' t' Month contest, t' rocket (in its sleek gold finish) was first inspected by members o' me local club before launch.

T' first flight was perfect except that we were surprised t' see that t' rocket had a strong spin. Avast! Upon recovery, arrr, I found that thar was some blisterin' o' t' paint next t' t' motors, arrr, but it wasn't too bad. T' second flight was a repeat o' t' first, but t' chute melted a bit on ejection and t' harder landin' broke off t' tip o' one fin assembly. Well, blow me down! Begad! I took this opportunity t' completely remove all t' fins and start from scratch, hopefully t' prevent t' spin. Aye aye! Blimey! After a couple months in t' shop, t' Trion went for a third flight. Begad! Well, blow me down! Boost was very nice again with a weak spin. Aye aye! Recovery was perfect.

At this point, t' Trion still looks great. Ahoy! Blimey! Avast, me proud beauty! Blimey! I can't decide whether t' retire it while it's still undamaged, shiver me timbers, shiver me timbers, or perhaps t' keep flyin' until destruction. Ahoy! Blimey! Well, shiver me timbers, t' decision isn't too tough--rockets are meant t' fly!