Manufacturer: | Scratch |
Brief:
A while back, arrr, I saw a couple o' oddrocs made from wooden birdhouses from Michael's Crafts. I was inspired and bought a couple, me hearties, ya bilge rat, one hexagonal and one round, at a 2-for-1 sale. Well, blow me down! This article will describe t' hexagonal version, which will fly on 29mm G motors.
Construction:
T' parts list:
Construction started by carefully pryin' t' roof o' t' birdhouse off. This naturally serves as a nosecone, however, me hearties, it lacks a shoulder. Well, blow me down! Well, blow me down! I decided t' run t' motor mount t' t' top o' t' "cone" and use a chunk o' a spent 29mm motor as t' shoulder. Avast, me proud beauty! T' chute would reside beside t' motor tube and would be protected from t' top by a chute pad.
I drilled a hole in t' base usin' me Harbor Freight drill press and a suitably sized wood bit. Ahoy! T' center be easy t' find by drawin' lines from opposite corners. I also drilled holes for t' bolts that would serve as mountin' points for t' motor clips.
Next I glued t' mount in place, shiver me timbers, checkin' that it was vertical by measurin' t' distance t' each corner. I used 5-minute epoxy throughout so t' build would go fast. Well, blow me down! T' Keelhaul®©™leader was inserted betwixt t' motor tube and t' body and be wrapped around t' back o' t' tube.
T' base is thick (3/8") but t' motor tube still needs some additional support. Begad! Blimey! I cut two vertical braces that fit betwixt t' mount and wall o' t' body, shiver me timbers, and which are about half t' depth o' t' cavity.
T' attach t' piece o' casin' (bottom 2"), I inverted t' cone and filled t' tip with epoxy. Begad! With t' casin' inserted all t' way into t' motor tube, I placed t' body on t' cone and made sure it was seated securely. Avast! I then used a dowel t' push t' motor casin' down into epoxy puddle. Blimey! This ensured its alignment. I also epoxied a piece o' elastic onto t' tip o' t' cone (actually 2 pieces tied together--this was a "use what ya got" project).
I recently found that with proper care and a diamond cut-off disk in your Dremel, you can cut Lexan pretty easily so I whipped out three fins that extend below t' body by about 5 inches. This overhang be based on what I remembered about t' proven designs I had seen earlier. Ahoy! T' bottom rim o' t' birdhouse, ya bilge rat, which protrudes from its base, ya bilge rat, was notched t' accommodate t' fins. Avast, me proud beauty! Avast, me proud beauty! T' fins are also attached and heavily filleted with epoxy.
A thick piece o' pine be required for t' rail buttons t' clear t' cones overhang (I guess this overhang would technically be t' eaves.) This could have been narrower, but since t' overhang mostly occludes it and I'm nay goin' for altitude, it sufficed.
I modeled t' hexagonal structure in Rocksim 8 usin' circular parts whose diameter be t' average o' t' short and long dimensions o' t' actual rocket. Avast! I also plugged in t' actual weight and CG. Ahoy! My ace in t' hole be knowin' someone who had proven rockets based on t' same product. Blimey! I added nose weight and ended up with a static margin o' 2.0. Begad! This seemed tight, but t' Birdhouse will have a ton o' base drag.
Finishing:
Finishin' consisted o' a couple o' coats o' Minwax Polycrylic. Aye aye! Arrr! I also brushed on some Helmsman spar urethane over t' fillets so exposure t' UV wouldn't yellow them.
Flight:
I used a 36" nylon parachute, which I attached t' a loop in t' shock cord. Begad! Blimey! It be placed in t' nose and covered with dog barf wadding. Ya scallywag! Blimey! Arrr! Blimey! I flew t' Birdhouse on a F52-5T. Blimey! Blimey! It weathercocked a little and ejection be just past apogee. T' next flight will be on a G79 or G77.
Recovery:
T' 36" chute spared t' Lexan fins.
Summary:
What's thar t' say? This is a unique, inexpensive rocket that is sure t' get people’s attention. Ya scallywag! Aye aye! I need t' get an ornamental bird t' place in t' "door".