Brief:

This be t' second rocket I built t' enter t' EMRR Spaceship Design Contest. Havin' never built or flown a rin' fin rocket this challenge proved to be exciting. Ahoy! I chose various materials for its construction includin' balsa wood, aircraft plywood, shiver me timbers, and dowel rods just t' name a few.

Characteristics:

• Height: 27 7/8 inches Width: 4.6 inches Weight (without engine): 2.25oz
• Motor Mount: 18mm (single) Recovery: Parachute

CLICK ON ANY PICTURE TO ENLARGE Solar Rail <--- This is a link to the pattern for the solar panel. Characteristics Height: 29.4" Width: 4.56" 18mm Motor Mount 4.0 oz empty

Construction:

T' followin' are t' major components used:

Narrative:

I broke this rocket down into three sections and tackled each one separately. Blimey! I began with t' tail section. Blimey! I wanted t' create a mock up before I started cuttin' t' wood pieces. Avast! Ahoy! First I sketched a design I liked on a piece of mate board. Begad! (I get scrap pieces from t' local frame shop.) Usin' that pattern, I cut four stanchions out o' t' mate board and glued them t' a scrap piece BT-20 tube. Arrr! I constructed both rings out o' cardstock and attached them to stanchions. Blimey! Blimey! A roll o' maskin' tape and a heavy cardboard tube served as my forms. Begad! Ahoy!

I liked t' overall look o' this mock up. Begad! Begad! I even created t' lower paper transitions you see on t' finished rocket. Begad! T' only change was shortin' the BT-20 tube by a half inch. Actual construction o' t' tail end took much longer to create than expected.

I removed one o' t' stanchions and used it as a template on t' wood. Well, blow me down! I rough cut t' wood and used double sided tape t' stack t' birch plywood in four layers. Arrr! Followin' t' template on top, I cut and sanded them t' size. Begad! Then I glued them t' t' 6" BT-20, me hearties, with t' bottom o' t' stanchion even with the bottom o' t' tube.

I cut 1 - 5/8" and 2- 1 ¼" strips from t' 1/32 Airplane plywood. Usin' steam on t' outside I began t' carefully curl t' strips into smaller circles. Bein' very careful nay t' kink t' wood, arrr, I placed t' 5/8 strip inside t' heavy cardboard tube I had used earlier. Avast! I curled t' 1 ¼ strip t' t' inside o' a tape roll. Leavin' them alone, I began work on t' mid section frame.

I took some graph paper and taped it t' t' table top and drew out t' frame work. Avast, me proud beauty! After a few sketches, ya bilge rat, I determined t' outside edge o' each square should measure 1 ½ inch. With 10 squares, ya bilge rat, ya bilge rat, matey, t' frame length ended up bein' 15 3/32". Ahoy! I placed a piece o' clear transparency over t' graph paper and began t' construct t' frame usin' t' graph paper below as a guide. I constructed two sides and then began t' join them usin' t' same method.

I looked online for a solar panel design and didn’t find one I liked or that closely resembled t' photo. Ahoy! Well, blow me down! I used t' photo program on me computer and generated me solar panel design. Arrr! Printed it on a color printer and cut it to size t' fit inside t' frame and allow a body tube t' go up t' middle.

I debated on usin' either a BT-20 or BT-50 tube through t' mid section. Blimey! I finally decided on a BT-50 for t' inside tube. Begad! Ya scallywag! This selection will allow for the larger parachute. I had t' create a square with a circle cutout t' be placed in t' top o' t' frame as t' center t' inside tube. Aye aye! Well, blow me down! T' lower portion is supported by t' lower assembly.

Now for t' upper assembly, arrr, workin' from t' nose down, ya bilge rat, I started with PNC-60. Aye aye! I cut off everythin' 3/8" below t' shoulder. Avast, me proud beauty! Avast, me proud beauty! I glued a ½" section o' BT-60 t' t' nose cone. Arrr! I created a centerin' rin' out of mate board for a BT-5 tube. Well, blow me down! I glued this rin' inside t' BT-60 tube. Blimey! I pushed t' BT-5 tube through t' hole t' t' tip o' t' nose and glued it in place. Avast, me proud beauty! Ahoy! I created and glued on a paper transition. Blimey!

Next I took a 1" section o' BT-50 with a BT-5 centerin' rin' glued in one end and placed over t' BT-5 tube and centered it over t' previous transition. Begad! I created two paper ½" transitions t' go from t' BT-50 to t' BT-5. (T' same transition is used under t' barrels.)

T' barrels were created with four 1" pieces o' 5/8 dowel rod. Arrr! Ahoy! Once glued together, I began t' drill out t' center with increasin' drill bit sizes. Avast, me proud beauty! When I was close, I used a rat tail file t' center t' hole and allow the BT-5 tube t' pass through. Well, blow me down! Though I made t' transition for under the barrels I did nay glue it on at this time. Begad! I glued a small nylon cord around the upper, matey, mid, and lower sections o' t' barrels.

I also used a piece o' dowel rod t' create a plug that would fit inside a BT-5 on one end and a BT-50 on t' other.

Paintin' o' t' rocket was done in sections. Ahoy! Blimey! Final assembly occurred after paint.

1. T' barrels had t' added detail o' small nylon cord around them in three places. Once in place t' barrels were painted tan, arrr, and later trimmed with dark brown. Begad!
2. T' frame was painted metallic silver.
3. T' remainin' rocket be painted gloss white. Begad! Ahoy!
4. T' silver and black accents were added later.

Once t' paint was dried, I assembled t' upper section first. Avast, me proud beauty! Blimey! I attached the barrels with a little wood glue and added t' lower transition. Avast! Blimey! I hand drilled a small pilot hole in t' wood plug for t' eye screw. Avast, me proud beauty! Blimey! I glued a BT-50 couplin' rin' t' t' plug, and then I attached t' plug t' t' BT-5 tube.

Before attachin' t' mid section t' t' lower assembly I inserted t' paper solar panels inside t' frame. Begad! I scraped off t' paint where t' lower assembly and frame would meet. I glued t' frame at t' four points on t' lower assembly and around t' tube at t' top. Begad! Aye aye! I wanted t' make a better fit and a stronger connection at t' top, so I attached a center rin' (which I first painted silver).

It was at this point I realized I didn’t have a launch lug. Aye aye! Blimey! Once I figured out where I wanted it, matey, I painted it t' match and attached it with white glue.

I wanted t' test this in some rocket software but wasn’t sure how to put in a square body with all t' other detail o' this rocket. Begad! I tried t' do a swin' test and could nay get t' rocket t' fly straight. Well, blow me down! Ya scallywag! Usin' RockSim I created t' rocket as though it had large smooth body tubes. Ya scallywag!

In me design, ya bilge rat, RockSim said I had an over stable rocket o' 3 something. Avast, me proud beauty! Blimey! To counter this I created forward fins ¾" tall and 1 ½" in length. Blimey! Blimey! Begad! Blimey! This modification brought me stability t' 1.8. T' keep with t' ring fin design o' t' rocket I added a ½" paper rin' t' t' fin tips. This brought me stability down t' 1.1.

I created this new rin' fin t' attach t' t' rocket but nay permanently. Avast, me proud beauty! I still wanted t' keep t' original look o' rocket like t' photo. Ya scallywag! Begad! These fins are only attached for flight (like t' Saturn IV rocket, ya bilge rat, me hearties, ha-ha). Begad! They were made usin' a ¾" BT-55 tube, matey, me bucko, balsa, centerin' rings, and ½" cardstock paper ring.

This fin slides on t' body tube just above t' frame. Begad! Avast, me bucko, me proud beauty! I conducted t' swing test again with this fin on and it flies straight, backwards. Uggghhh. Blimey! Ya scallywag! I’m just goin' t' launch it and see what happens.

I haven’t launched t' Solar Rail with t' forward rin' attached. Well, blow me down! Arrr! I wanted t' get three launches in without t' ring. Ya scallywag! I’ll add t' rin' for a fourth launch when these winds die down. This rocket has taken some hard hit and survived. Ya scallywag! Avast! I may build a larger 24mm version, matey, after I see how others built theirs. Well, arrr, blow me down! Maybe I’ll be able t' pick up some ideas I hadn’t thought of and that wouldn’t be t' hard.

This was an awesome contest. Avast, me proud beauty! Blimey! Avast, ya bilge rat, me proud beauty! Blimey! I hope you do it again in t' future. Good luck to everyone!

FLIGHT #1

FLIGHT #2

FLIGHT #3