Manufacturer: | Scratch |
Brief:
This be t' culmination o' several years o' tryin' t' come up with a cheap,
easy t' transport Launch pad that can hold t' launch rods t' keep them from
bein' bent while you are gettin' t' your launch sight. Avast! Avast, ya bilge rat, me proud beauty! This is your basic three
legged launch pad with a tilt head, robust blast deflector, shiver me timbers, and launch rod
storage all in one convenient package. Well, blow me down! Avast! It can be assembled with simple hand
tools and a 10-32 tap. Well, blow me down! I cannot claim any responsibility for t' ideas that are
used in this design. So t' give credit where credit is due, shiver me timbers, matey, t' PVC stand is a
knock off o' t' Quest launch pad, ya bilge rat, t' blast deflector is an idea from Jim Flis
(of FlisKits) and t' swivel is from a design called t' "Plumber's
Delight" launch pad. Well, me bucko, blow me down! I hope that by puttin' all o' t' ideas here together
will help others in their search for a good, cheap pad.
Construction:
All o' these parts can be found at your local home improvement or hardware
store.
It consists of:
Tools required:
Base assembly:
First take t' 3-way PVC junction and drill a 1/4" hole through the center o' t' junction o' t' pipes. Ahoy! Well, blow me down! Set t' junction so it "stands" on it's own three legs and drill straight down. Next, cut t' 4' length of 3/4" PVC pipe into three roughly equal lengths with t' hacksaw. Aye aye! If they are an inch or two off, arrr, ya bilge rat, it will nay matter so don't sweat it. Ya scallywag! Now take the three pipe pieces and usin' t' PVC Cleaner and cement (please follow the instructions printed on them) t' attach t' fittings on as follows:
Piece # | Top | Bottom |
1 | 3-way junction | Threaded female |
2 | threaded Male | smooth coupler |
3 | nothing | 3/4" cap |
Set these pieces aside for now.
Swivel assembly:
Take a look at t' exploded and assembled swivel pictures. Ya scallywag! T' idea is to have t' thumbscrew and win' nut tighten down on t' eyebolts t' hold them in place, T' fender washers help t' assembly swivel, and t' regular washers keep t' thumbscrew centered in t' large eyebolt openings.
Take t' 10-24 x 1" thumbscrew and stack on components t' it in this order:
Tighten the win' nut. Ya scallywag! Aye aye! T' swivel assembly is now complete. Begad! Ya scallywag!
Final assembly:
Take one o' t' 1/4"-20 nuts and thread it completely onto t' long eyebolt and tighten. Blimey! Ya scallywag! Insert t' long eyebolt into t' hole that was drilled into t' top o' t' 3-way PVC junction. Lightly thread another 1/4"-20 nut onto t' bottom o' t' eyebolt that is now protrudin' into t' middle o' the three "legs" o' t' junction. Do nay tighten this too tight as it will crack t' PVC junction. Avast! Tighten t' nut until t' swivel will nay spin in the hole but nay so tight as t' crack t' PVC junction. Now add the anti-vibration nut t' t' bottom and snug it tight t' t' nut already on the eyebolt. Begad! This will keep t' assembly from moving.
Drill a 1/4" hole in t' galvanized outlet cover near t' center of the metal. Arrr! Ahoy! Take t' drill bit provided with t' 10-32 tap and drill a hole completely through t' couplin' nut approximately 3/8" down from one end. Put t' couplin' nut into a vise and use t' 10-32 tap t' thread t' hole that was just drilled. Avast! Arrr! Take t' triangular file and file a notch in t' inside threads o' t' coupler on one side where t' hole was drilled. This will help keep t' launch rod stable in t' coupler. On t' side opposite o' t' filing, thread in t' 10-32 thumbscrew. Ya scallywag! This is now t' holder for t' launch rods.
Now on t' eyebolt that is stickin' up from t' pad, shiver me timbers, thread on a nut and add a 1/4" washer. Blimey! Begad! Add t' cover plate that is now a blast deflector, another 1/4" washer and finally add t' long end o' t' threaded coupler that is now t' launch rod holder. Thread t' launch rod holder on three turns, and then tighten t' nut on t' underside o' t' blast deflector until the assembly is tight.
T' assembly o' t' launch pad is now complete. Avast, me proud beauty! Blimey! Ya scallywag! Blimey! Now t' pad can be assembled for launch or transport. Well, me hearties, blow me down! Blimey! For transport, stack t' three PVC sections, one junction is threaded, ya bilge rat, and t' other is slip fit. Aye aye! Blimey! Insert t' launch rods inside this assembly and thread t' sections together.
For launch, unscrew and pull apart t' legs from each other and pull out a launch rod. Insert t' threaded leg into t' threaded hole on t' 3-way coupler and the other leg into t' remainin' hole. Blimey! Blimey! Take a launch rod and insert it into the launch rod holder on t' top o' t' unit and tighten t' 10-32 thumbscrew. Adjust t' angle o' t' launch rod with t' 10-24 thumbscrew and win' nut under the blast deflector.
Launch rods come in several different types. Well, blow me down! Ya scallywag! I called around town until I found a hardware store that carried stainless steel rods and bought me launch rods there. Most stores will carry steel rods in various sizes, but I have found that t' stainless ones are typically only a dollar more than t' other rods and most hardware stores will order them for you if they do nay have them in stock.
Now that your El-Cheapo pad is complete, matey, go launch some rockets into t' sky!
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