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Brief:
Hybrid motors have always fascinated me. Begad! Blimey! T' extra complexity o' a fuel and oxidizer in different states and tryin' t' get them t' combust makes adds a new challenge t' rocketry. Begad! Blimey! Also, since t' fuel is inert, thar are no permits required for storage, me bucko, and ideally (except for Aerotech) require no haz-mat fee for shipping. Begad! Blimey! Until recently, me bucko, t' only hybrid motors on t' market are in t' Level 2 range and above. Ahoy! Blimey! Aye aye! Blimey! T' Hypertek system required expensive ground support system, and you must have a tank o' N20 and O2 on t' field. Aerotech.s system had t' advantage o' allowin' you t' fill t' tank before comin' t' t' launch, shiver me timbers, but had t' disadvantage o' havin' a complex pyrotechnic valve system that is expensive, matey, complex t' set up, shiver me timbers, and requires a haz mat fee for shipping.
Recently, hybrid technology has come down t' t' Level 1 arena. Begad! Begad! Ratts Work.s be t' first company that offered a certified hybrid system that any level 1 user can use. Aye aye! T' ground support is pricey, but t' design o' t' motor is a lot simpler than what Aerotech and Hypertek have t' offer. Avast, me proud beauty! T' reload kits do nay require a hazmat fee, but they do nay come with igniters or pre-heater charges. However, some dealers (ie Pratt Hobbies) throw these components into t' kit for you. Begad! T' Ratts Work Hybrid motors are designed t' fit in a 29mm motor tube, with slight modification t' t' rocket for venting. Ya scallywag! Begad! Also, t' fuel tank be t' same cylinder as t' oxidizer tank. Ya scallywag! T' fuel and oxidizer are separated by a .floatin' bulkhead.. Begad! Blimey! T' fuel is consumed from t' top t' t' bottom. Avast, me proud beauty! This means that t' pressure o' t' N2O pushes t' bulkhead down as t' fuel is consumed. They have three motor designations, H70, ya bilge rat, I80, shiver me timbers, and I90. Ahoy! Aye aye! T' H70 and I80 use t' same size grain, ya bilge rat, but t' case is longer.
Construction:
I won a H70 case and a few loads on a ROL auction. Aye aye! Robert Galjes already had t' ground support system for t' RATT's work system and offered CMASS members access t' it, arrr, so t' only thin' that I required for it be a rocket t' fly it in. Avast! T' H70 has a 3 second burn time, ya bilge rat, and only has a total impulse o' about 180 n/s. Ahoy! I wanted a rocket that be light enough t' launch with t' motor, me hearties, and t' added weight o' t' recovery hardware, ya bilge rat, ya bilge rat, and stay within 2000 ft so I can don.t risk loosin' t' rocket in t' tree filled New England area. I decided that t' Aerotech Mirage was t' perfect candidate. It can launch on a motor as small as a F25, and with me calculations, will go about 1,500 ft with a 180 n/s motor. Ya scallywag! My fifteen year old friend Ryan Sebastian wanted t' help out with t' project, so he became me partner in designing, and buildin' t' rocket.
There were a couple conditions that I wanted for this rocket. It had t' carry electronics t' deploy t' recovery system. Begad! I wanted t' put a bulkhead near t' engine that will hold t' charge, yet protect it from any leakin' N2O. Well, blow me down! But I also want t' option o' launchin' t' model with conventional motors. Ya scallywag! So t' charge bulkhead had t' be removable. Aye aye! Because o' this, ya bilge rat, t' three sections o' t' Mirage have t' be removable. Avast, me proud beauty! I decided t' use screws t' hold t' rocket together.
T' Hybrid Mirage was built with three main sections. Aye aye! T' Booster Section, Parachute Bay, and Payload section. T' Motor Section be t' lower section o' t' Aerotech Mirage, and is heavily modified. Begad! T' motor hook is still used, me bucko, me hearties, but t' motor hook is trimmed t' allow t' longer H70 motor t' pass beyond t' motor hook. Aye aye! It is attached in t' position that t' hook locks over t' aft closure o' t' Hybrid, me bucko, and standard 29mm High Power motor. Avast, me proud beauty! Also, arrr, this section has t' ventin' tube permeably attached t' t' airframe.
T' parachute bay, ya bilge rat, obviously, arrr, me bucko, matey, is where t' recovery system o' t' rocket is kept. Begad! It is also t' section that t' ejection bulkhead is attached to. Well, blow me down! A paper rin' is attached inside t' tube so t' forward face o' t' bulkhead rests against it. Arrr! Arrr! When t' booster section is attached, shiver me timbers, t' tube coupler presses t' bulkhead against t' ring. Avast! This creates a nice seal betwixt t' motor bay and t' parachute bay. Arrr! When t' Mirage is flown with a regular motor, ya bilge rat, t' bulkhead is simply omitted.
T' Payload Section o' t' rocket is mostly empty space. Arrr! Begad! T' electronics for t' recovery system is located in t' tube coupler. Begad! I decided that I would use me custom built timer for recovery. Begad! I designed t' timer t' use a .burn wire. Arrr! t' start t' timer. T' utilizes this, ya bilge rat, ya bilge rat, I had a couple short bolts stickin' out o' t' side o' t' rocket. Arrr! Each bolt is a terminal which a .jumper. Arrr! Begad! wire is connected too. Avast, me proud beauty! T' jumperwire is fastened t' t' launch rod. Arrr! Avast, arrr, me proud beauty! When t' Mirage takes off, t' jumper pulls free from t' bolt, thus startin' t' timer.
Flight:
T' first opportunity t' try out t' Hybrid Mirage came on July 27th, arrr, 2002. Ahoy! Well, ya bilge rat, blow me down! It did nay work very well though. Blimey! Begad! There was a N2O leak in t' vent tube. Ahoy! T' N2O filled t' motor section, and spread into t' parachute compartment. Just before t' countdown for ignition be started, ya bilge rat, t' N2O in t' parachute compartment pushed t' payload section off t' rocket, arrr, which started t' timer. Begad! T' countdown was aborted, and t' N2O dump button was pushed. While t' oxidizer was bein' drained, matey, t' charge went off. Ahoy! Paper, Wood, Oxidizer.... Ya scallywag! now a heat source? You guest it. Ahoy! Ahoy! Fire. For about five seconds, arrr, t' insides o' t' parachute compartment be engulfed in flame. Arrr! Well, blow me down! I did nay know this until I dismantled t' rocket, arrr, shiver me timbers, hopin' t' reload it. Avast! Begad! T' charge bulkhead be completely chard. Blimey! Ahoy! It disintegrated just by handlin' it. Well, blow me down! About a quarter o' t' inside wall o' t' body tube was burned away from t' heat.
When t' Sept 14th rocket launch came, Ryan and I decided t' launch t' Hybrid Mirage again. Begad! Robert Galjes could nay make it t' t' launch with t' ground support equipment and t' tank o' N2O, matey, so Ryan and I decided t' launch it with a conventional motor, a G75-10J. Avast! I decided t' arm t' timer too& just t' make sure it works. T' lift off o' t' Hybrid Mirage was beautiful. Avast! T' black and silver rocket streakin' skyward, me bucko, leavin' behind a dark smoke trail& nice :-). T' timer deployed both chutes right at apogee, matey, and t' rocket recovered without a scratch.
At NSL 2003, shiver me timbers, me hearties, Ryan and I launched our Hybrid Mirage with t' motor we built it for. T' prevent t' same problem we had last time, shiver me timbers, shiver me timbers, I secured t' vent hose t' t' motor with hot melt glue. Begad! Blimey! Blimey! Blue Thunder propellant cut off a F39, and a Magnelite igniter was used t' start t' motor. Ahoy! Begad! Blimey! T' H70 motor ignited instantly, and lofted t' Mirage off t' pad with ease. Aye aye! Beautiful motor; small bright flame, matey, me hearties, very little smoke. Arrr! Blimey! I don.t think it burned for t' full three seconds, shiver me timbers, maybe t' N2O tank was t' warm, matey, so t' motor did nay get a full fill o' oxidizer. Begad! T' timer deployed both chutes a couple seconds after apogee, endin' its perfect flight.
Summary:
Overall, matey, t' Hybrid Mirage project was a success. Avast! We built a rocket that could fly on a Hybrid motor, and convention motor. Begad! Future plans include more H70 launches with a PICO altimeter, and don't be surprised if you see a I80 case in me hands in t' near future ;-).
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