Modification Hybrid Mirage

Modification - Hybrid Mirage

Contributed by Douglas Gardei

Manufacturer: Modification

Hybrid Mirage awating LaunchBrief:

Hybrid motors have always fascinated me. Blimey! T' extra complexity o' a fuel and oxidizer in different states and tryin' t' get them t' combust makes adds a new challenge t' rocketry. Ya scallywag! Also, since t' fuel is inert, thar are no permits required for storage, and ideally (except for Aerotech) require no haz-mat fee for shipping. Avast, me proud beauty! Avast, me bucko, me proud beauty! Until recently, me bucko, ya bilge rat, t' only hybrid motors on t' market are in t' Level 2 range and above. T' Hypertek system required expensive ground support system, matey, and you must have a tank o' N20 and O2 on t' field. Ya scallywag! Aerotech.s system had t' advantage o' allowin' you t' fill t' tank before comin' t' t' launch, but had t' disadvantage o' havin' a complex pyrotechnic valve system that is expensive, complex t' set up, and requires a haz mat fee for shipping.

Recently, matey, me hearties, hybrid technology has come down t' t' Level 1 arena. Ratts Work.s was t' first company that offered a certified hybrid system that any level 1 user can use. Blimey! T' ground support is pricey, shiver me timbers, but t' design o' t' motor is a lot simpler than what Aerotech and Hypertek have t' offer. T' reload kits do nay require a hazmat fee, ya bilge rat, but they do nay come with igniters or pre-heater charges. Begad! Well, matey, blow me down! However, some dealers (ie Pratt Hobbies) throw these components into t' kit for you. Blimey! Avast, me proud beauty! T' Ratts Work Hybrid motors are designed t' fit in a 29mm motor tube, me hearties, with slight modification t' t' rocket for venting. Aye aye! Avast! Also, t' fuel tank be t' same cylinder as t' oxidizer tank. T' fuel and oxidizer are separated by a .floatin' bulkhead.. Begad! T' fuel is consumed from t' top t' t' bottom. Blimey! This means that t' pressure o' t' N2O pushes t' bulkhead down as t' fuel is consumed. Ya scallywag! They have three motor designations, matey, H70, I80, me hearties, shiver me timbers, and I90. Ya scallywag! Arrr! T' H70 and I80 use t' same size grain, but t' case is longer.

Construction:

I won a H70 case and a few loads on a ROL auction. Begad! Blimey! Robert Galjes already had t' ground support system for t' RATT's work system and offered CMASS members access t' it, ya bilge rat, ya bilge rat, so t' only thin' that I required for it was a rocket t' fly it in. Ya scallywag! Blimey! T' H70 has a 3 second burn time, and only has a total impulse o' about 180 n/s. I wanted a rocket that was light enough t' launch with t' motor, matey, and t' added weight o' t' recovery hardware, me bucko, and stay within 2000 ft so I can don.t risk loosin' t' rocket in t' tree filled New England area. Arrr! Blimey! I decided that t' Aerotech Mirage was t' perfect candidate. Aye aye! Blimey! It can launch on a motor as small as a F25, ya bilge rat, me bucko, matey, and with me calculations, matey, will go about 1,500 ft with a 180 n/s motor. Well, blow me down! Blimey! Aye aye! Blimey! My fifteen year old friend Ryan Sebastian wanted t' help out with t' project, so he became me partner in designing, and buildin' t' rocket.

Lift off on an H70 hybridThere were a couple conditions that I wanted for this rocket. It had t' carry electronics t' deploy t' recovery system. Blimey! Well, blow me down! I wanted t' put a bulkhead near t' engine that will hold t' charge, me bucko, arrr, yet protect it from any leakin' N2O. Avast, me proud beauty! Begad! But I also want t' option o' launchin' t' model with conventional motors. Ahoy! So t' charge bulkhead had t' be removable. Avast! Begad! Because o' this, t' three sections o' t' Mirage have t' be removable. Blimey! I decided t' use screws t' hold t' rocket together.

T' Hybrid Mirage was built with three main sections. Begad! T' Booster Section, me hearties, Parachute Bay, and Payload section. Begad! T' Motor Section be t' lower section o' t' Aerotech Mirage, ya bilge rat, and is heavily modified. Ahoy! T' motor hook is still used, shiver me timbers, me hearties, but t' motor hook is trimmed t' allow t' longer H70 motor t' pass beyond t' motor hook. Ahoy! It is attached in t' position that t' hook locks over t' aft closure o' t' Hybrid, and standard 29mm High Power motor. Avast! Also, matey, this section has t' ventin' tube permeably attached t' t' airframe.

T' parachute bay, obviously, shiver me timbers, is where t' recovery system o' t' rocket is kept. It is also t' section that t' ejection bulkhead is attached to. Arrr! A paper rin' is attached inside t' tube so t' forward face o' t' bulkhead rests against it. When t' booster section is attached, t' tube coupler presses t' bulkhead against t' ring. Blimey! Blimey! This creates a nice seal betwixt t' motor bay and t' parachute bay. When t' Mirage is flown with a regular motor, t' bulkhead is simply omitted.

T' Payload Section o' t' rocket is mostly empty space. T' electronics for t' recovery system is located in t' tube coupler. Begad! I decided that I would use me custom built timer for recovery. Arrr! Ahoy! I designed t' timer t' use a .burn wire. Arrr! Ahoy! t' start t' timer. T' utilizes this, me bucko, I had a couple short bolts stickin' out o' t' side o' t' rocket. Arrr! Ahoy! Each bolt is a terminal which a .jumper. wire is connected too. T' jumperwire is fastened t' t' launch rod. Aye aye! When t' Mirage takes off, ya bilge rat, t' jumper pulls free from t' bolt, thus startin' t' timer.

Lift off on a G75-10JFlight:

T' first opportunity t' try out t' Hybrid Mirage came on July 27th, ya bilge rat, 2002. Arrr! It did nay work very well though. There be a N2O leak in t' vent tube. Aye aye! T' N2O filled t' motor section, and spread into t' parachute compartment. Arrr! Just before t' countdown for ignition was started, me hearties, matey, t' N2O in t' parachute compartment pushed t' payload section off t' rocket, which started t' timer. Blimey! Well, me hearties, blow me down! T' countdown be aborted, me bucko, and t' N2O dump button be pushed. Blimey! While t' oxidizer was bein' drained, me hearties, t' charge went off. Well, blow me down! Paper, Wood, me hearties, Oxidizer.... Arrr! now a heat source? You guest it. Begad! Avast, me bucko, me proud beauty! Fire. Well, blow me down! For about five seconds, t' insides o' t' parachute compartment was engulfed in flame. Aye aye! I did nay know this until I dismantled t' rocket, ya bilge rat, me hearties, shiver me timbers, hopin' t' reload it. Ahoy! Avast, me proud beauty! T' charge bulkhead was completely chard. Aye aye! It disintegrated just by handlin' it. About a quarter o' t' inside wall o' t' body tube was burned away from t' heat.

Perfect DeploymentWhen t' Sept 14th rocket launch came, Ryan and I decided t' launch t' Hybrid Mirage again. Robert Galjes could nay make it t' t' launch with t' ground support equipment and t' tank o' N2O, so Ryan and I decided t' launch it with a conventional motor, arrr, arrr, a G75-10J. Well, blow me down! Aye aye! I decided t' arm t' timer too& just t' make sure it works. T' lift off o' t' Hybrid Mirage was beautiful. Avast! Ahoy! T' black and silver rocket streakin' skyward, shiver me timbers, leavin' behind a dark smoke trail& nice :-). T' timer deployed both chutes right at apogee, and t' rocket recovered without a scratch.

At NSL 2003, matey, Ryan and I launched our Hybrid Mirage with t' motor we built it for. T' prevent t' same problem we had last time, arrr, I secured t' vent hose t' t' motor with hot melt glue. Blue Thunder propellant cut off a F39, shiver me timbers, and a Magnelite igniter was used t' start t' motor. Well, blow me down! T' H70 motor ignited instantly, and lofted t' Mirage off t' pad with ease. Avast, me proud beauty! Beautiful motor; small bright flame, very little smoke. Ahoy! I don.t think it burned for t' full three seconds, maybe t' N2O tank was t' warm, so t' motor did nay get a full fill o' oxidizer. Aye aye! Begad! T' timer deployed both chutes a couple seconds after apogee, me bucko, arrr, endin' its perfect flight.

Summary:

Overall, t' Hybrid Mirage project was a success. Avast! We built a rocket that could fly on a Hybrid motor, and convention motor. Begad! Future plans include more H70 launches with a PICO altimeter, me hearties, and don't be surprised if you see a I80 case in me hands in t' near future ;-).

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