Modification Hybrid Mirage

Modification - Hybrid Mirage

Contributed by Douglas Gardei

Manufacturer: Modification

Hybrid Mirage awating LaunchBrief:

Hybrid motors have always fascinated me. Blimey! Ahoy! T' extra complexity o' a fuel and oxidizer in different states and tryin' t' get them t' combust makes adds a new challenge t' rocketry. Blimey! Also, since t' fuel is inert, ya bilge rat, matey, thar are no permits required for storage, and ideally (except for Aerotech) require no haz-mat fee for shipping. Ya scallywag! Avast, me proud beauty! Until recently, t' only hybrid motors on t' market are in t' Level 2 range and above. Avast! T' Hypertek system required expensive ground support system, matey, and you must have a tank o' N20 and O2 on t' field. Ya scallywag! Aerotech.s system had t' advantage o' allowin' you t' fill t' tank before comin' t' t' launch, but had t' disadvantage o' havin' a complex pyrotechnic valve system that is expensive, complex t' set up, shiver me timbers, and requires a haz mat fee for shipping.

Recently, shiver me timbers, hybrid technology has come down t' t' Level 1 arena. Ratts Work.s was t' first company that offered a certified hybrid system that any level 1 user can use. Ahoy! Blimey! T' ground support is pricey, but t' design o' t' motor is a lot simpler than what Aerotech and Hypertek have t' offer. T' reload kits do nay require a hazmat fee, but they do nay come with igniters or pre-heater charges. Aye aye! Begad! Blimey! However, me hearties, me hearties, some dealers (ie Pratt Hobbies) throw these components into t' kit for you. T' Ratts Work Hybrid motors are designed t' fit in a 29mm motor tube, me hearties, with slight modification t' t' rocket for venting. Aye aye! Avast! Blimey! Also, shiver me timbers, t' fuel tank be t' same cylinder as t' oxidizer tank. Begad! Blimey! Blimey! T' fuel and oxidizer are separated by a .floatin' bulkhead.. Avast, me proud beauty! T' fuel is consumed from t' top t' t' bottom. Arrr! This means that t' pressure o' t' N2O pushes t' bulkhead down as t' fuel is consumed. Avast, me proud beauty! Arrr! Blimey! They have three motor designations, H70, I80, and I90. Blimey! Blimey! Blimey! T' H70 and I80 use t' same size grain, but t' case is longer.

Construction:

I won a H70 case and a few loads on a ROL auction. Avast! Robert Galjes already had t' ground support system for t' RATT's work system and offered CMASS members access t' it, so t' only thin' that I required for it was a rocket t' fly it in. Begad! Well, blow me down! T' H70 has a 3 second burn time, and only has a total impulse o' about 180 n/s. Begad! I wanted a rocket that was light enough t' launch with t' motor, and t' added weight o' t' recovery hardware, and stay within 2000 ft so I can don.t risk loosin' t' rocket in t' tree filled New England area. Arrr! I decided that t' Aerotech Mirage be t' perfect candidate. Ya scallywag! It can launch on a motor as small as a F25, ya bilge rat, and with me calculations, will go about 1,500 ft with a 180 n/s motor. Well, blow me down! Begad! My fifteen year old friend Ryan Sebastian wanted t' help out with t' project, me hearties, matey, so he became me partner in designing, and buildin' t' rocket.

Lift off on an H70 hybridThere were a couple conditions that I wanted for this rocket. Begad! Avast! It had t' carry electronics t' deploy t' recovery system. Avast! I wanted t' put a bulkhead near t' engine that will hold t' charge, yet protect it from any leakin' N2O. Arrr! Ahoy! But I also want t' option o' launchin' t' model with conventional motors. Avast, me proud beauty! Ya scallywag! So t' charge bulkhead had t' be removable. Avast, me proud beauty! Ya scallywag! Because o' this, arrr, t' three sections o' t' Mirage have t' be removable. Ya scallywag! I decided t' use screws t' hold t' rocket together.

T' Hybrid Mirage be built with three main sections. Begad! Avast! Blimey! T' Booster Section, arrr, Parachute Bay, shiver me timbers, shiver me timbers, and Payload section. Begad! Arrr! Blimey! T' Motor Section be t' lower section o' t' Aerotech Mirage, matey, and is heavily modified. Ahoy! Blimey! T' motor hook is still used, me bucko, shiver me timbers, but t' motor hook is trimmed t' allow t' longer H70 motor t' pass beyond t' motor hook. Begad! Ahoy! Blimey! It is attached in t' position that t' hook locks over t' aft closure o' t' Hybrid, and standard 29mm High Power motor. Also, shiver me timbers, this section has t' ventin' tube permeably attached t' t' airframe.

T' parachute bay, obviously, me hearties, is where t' recovery system o' t' rocket is kept. Ahoy! Blimey! It is also t' section that t' ejection bulkhead is attached to. A paper rin' is attached inside t' tube so t' forward face o' t' bulkhead rests against it. When t' booster section is attached, matey, t' tube coupler presses t' bulkhead against t' ring. This creates a nice seal betwixt t' motor bay and t' parachute bay. Aye aye! When t' Mirage is flown with a regular motor, me hearties, t' bulkhead is simply omitted.

T' Payload Section o' t' rocket is mostly empty space. Blimey! Avast, shiver me timbers, me proud beauty! T' electronics for t' recovery system is located in t' tube coupler. Avast, me hearties, me proud beauty! I decided that I would use me custom built timer for recovery. Ahoy! Arrr! I designed t' timer t' use a .burn wire. Avast, me proud beauty! t' start t' timer. Aye aye! Ahoy! T' utilizes this, I had a couple short bolts stickin' out o' t' side o' t' rocket. Begad! Arrr! Each bolt is a terminal which a .jumper. Blimey! wire is connected too. Avast, me proud beauty! T' jumperwire is fastened t' t' launch rod. Well, blow me down! Avast, me proud beauty! When t' Mirage takes off, t' jumper pulls free from t' bolt, matey, thus startin' t' timer.

Lift off on a G75-10JFlight:

T' first opportunity t' try out t' Hybrid Mirage came on July 27th, me bucko, matey, 2002. Aye aye! Blimey! It did nay work very well though. Begad! There was a N2O leak in t' vent tube. Aye aye! T' N2O filled t' motor section, and spread into t' parachute compartment. Ya scallywag! Blimey! Blimey! Just before t' countdown for ignition was started, arrr, t' N2O in t' parachute compartment pushed t' payload section off t' rocket, which started t' timer. Ya scallywag! Blimey! T' countdown was aborted, and t' N2O dump button be pushed. Avast! While t' oxidizer be bein' drained, ya bilge rat, me bucko, t' charge went off. Paper, Wood, Oxidizer.... now a heat source? You guest it. Fire. Begad! Blimey! For about five seconds, t' insides o' t' parachute compartment was engulfed in flame. Arrr! Avast, me proud beauty! Blimey! I did nay know this until I dismantled t' rocket, ya bilge rat, hopin' t' reload it. Ahoy! Blimey! T' charge bulkhead was completely chard. It disintegrated just by handlin' it. Avast! Begad! Blimey! About a quarter o' t' inside wall o' t' body tube be burned away from t' heat.

Perfect DeploymentWhen t' Sept 14th rocket launch came, shiver me timbers, Ryan and I decided t' launch t' Hybrid Mirage again. Well, blow me down! Ahoy! Blimey! Robert Galjes could nay make it t' t' launch with t' ground support equipment and t' tank o' N2O, shiver me timbers, so Ryan and I decided t' launch it with a conventional motor, a G75-10J. Ya scallywag! I decided t' arm t' timer too& just t' make sure it works. Ya scallywag! T' lift off o' t' Hybrid Mirage was beautiful. Ya scallywag! T' black and silver rocket streakin' skyward, me hearties, ya bilge rat, me bucko, leavin' behind a dark smoke trail& nice :-). Ya scallywag! T' timer deployed both chutes right at apogee, and t' rocket recovered without a scratch.

At NSL 2003, arrr, me bucko, ya bilge rat, Ryan and I launched our Hybrid Mirage with t' motor we built it for. Blimey! T' prevent t' same problem we had last time, I secured t' vent hose t' t' motor with hot melt glue. Blue Thunder propellant cut off a F39, and a Magnelite igniter be used t' start t' motor. T' H70 motor ignited instantly, and lofted t' Mirage off t' pad with ease. Beautiful motor; small bright flame, me hearties, very little smoke. Avast! I don.t think it burned for t' full three seconds, arrr, maybe t' N2O tank was t' warm, so t' motor did nay get a full fill o' oxidizer. Blimey! T' timer deployed both chutes a couple seconds after apogee, ya bilge rat, endin' its perfect flight.

Summary:

Overall, shiver me timbers, t' Hybrid Mirage project was a success. We built a rocket that could fly on a Hybrid motor, and convention motor. Future plans include more H70 launches with a PICO altimeter, and don't be surprised if you see a I80 case in me hands in t' near future ;-).

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