Construction Rating: | starstarstarstarstar_border |
Flight Rating: | starstarstarstarstar |
Overall Rating: | starstarstarstarstar_border |
Manufacturer: | Roachwerks Custom Turnings ![]() |
Brief:
Based on t' George Gassaway/Tom Beach drawings originally published in
Sport Rocketry, this highly detailed scaled kit is a great project for
the craftsman. Arrr! It's also a versatile flyer, handlin' from 1 t' 7 motors. Blimey! This
review is a combination o' construction notes plus some notes from my
experience flyin' this as me giant sport scale entry for NARAM47.
Since Roachwerks typically only makes kits in limited runs and this one has been sold out for more than a year, matey, you'll just have t' drool over t' review or try t' find one up for auction sometime. In fact, most kits are sold out prior t' release based solely on Gordon Agnello's (aka Sandman) reputation on T' Rocketry Forum.
Construction:
My kit arrived in a rugged cardboard box complete with a picture o' t' kit on
the outside. Well, blow me down! Arrr! This was a nice feature considerin' I typically allow me more
ambitious projects t' "age" for a few months in me build queue, and
the label makes it easy t' pick out o' t' pile when t' inspiration hits. Begad! Arrr! In
this case, t' deadline pressure for NARAM provided t' motivation about a year
after me purchase. Arrr! Arrr! I would like t' note that despite t' fact I'd waited a year
and that t' kit was completely sold out, Gordon be outstandin' in replyin' to
numerous emails along t' way, me hearties, even sendin' out replacement parts, and offering
terrific support. Avast! I think Gordon was almost as anxious about seein' his kit
goin' t' NARAM as I be in buildin' and flyin' it.
Highlights o' t' extensive parts list include:
T' 16-page instruction manual, which is in a vinyl cover/binder, contained numerous color photos and was clearly written from t' perspective of an experienced builder. Well, blow me down! There were good tips and warnings along t' way. Aye aye! In addition t' t' 16 pages o' instructions, ya bilge rat, thar were also several pages of detailed drawings, me bucko, as well as a full-sized poster o' t' drawin' that t' model was based on. That be a nice touch and I wound up mountin' mine on foamboard to submit with me scale documentation. Avast, me proud beauty! Ahoy! That should have helped me score well on the similarity o' outline portion...
Construction starts with markin' t' BT-101 tube. There's a detailed drawin' wrap for this, although mine was a bit undersized. Blimey! I highly recommend makin' at least 2-3 spare copies o' this as you'll want t' cut it up and mark on it throughout t' project as you make assorted details.
T' motor
mount assembly is a bit complex given that thar are 7 motor tubes involved and
alignment is important. Well, blow me down! Ahoy! I was a bit disappointed that only t' 24mm tube had a
clip, forcin' tape retention on t' 18mm tubes which are mounted flush t' the
aft centerin' ring. Ahoy! For those o' you nay familiar with competition rocketry,
even somethin' "acceptable" on t' sport range like spittin' a motor
can result in a DQ, matey, so havin' 6 opportunities t' DQ is a bit risky.
T' heft o' a 7 cluster motor mount is an impressive thing, me bucko, and after a brief period t' admire t' work, it gets bonded into t' BT-101.
T' next beef I had with t' kit came when I started t' lay out the corrugated wraps. T' circumference o' t' tube is about 13" and thar is a conduit runnin' t' vertical length o' t' wrap, me hearties, so a 13" long wrap would be perfect, ya bilge rat, leavin' no exposed seams t' deal with. Aye aye! T' wraps included in the kit, however, me bucko, were shorter, resultin' in two seams, one o' which was exposed. Aye aye! It's probably a case o' usin' common, arrr, cheap sized wraps. Aye aye! Aye aye! T' wraps are attached usin' Weldwood Contact Cement, me bucko, which was new t' me, me hearties, and involved a bit of a learnin' curve. Avast, me proud beauty! It's sort o' like mixin' t' texture o' rubber cement with the instant bite o' thin CA. Avast, shiver me timbers, me proud beauty! It took me a few practice bonds t' get t' hang of applyin' it in t' right thickness and I wound up with some smudges t' clean up.
After applyin' t' wraps, shiver me timbers, thar are a number o' optional details that can be added. Ya scallywag! These are generally cut from various styrene pieces.
T' attach t' fins, arrr, you'll need t' cut away small sections o' the corrugations. Begad! Although it doesn't require a perfect fit since t' seams are covered by fairings. There are some cardstock pattern details that go on the fins, ya bilge rat, too, t' represent t' upper hinged section, hydraulic covers, and inspection covers, shiver me timbers, There are resin cast actuators as well. Begad! Blimey! This covers up a lot of t' balsa grain, makin' t' fillin' easier, but I coated t' cardstock with thin CA and sanded it smooth. There is also a balsa wedge leadin' edge piece to bond t' t' fin. Ahoy! Blimey! I'm nay sure why this was done this way, as it might have looked better t' carefully sand t' bevel in t' balsa rather than deal with a seam/joint.
T' instructions offer no advice for placement o' t' 1/4" launch lugs. Ahoy! Considerin' NARRRRR competition penalizes for launch lugs (unless the original rocket shows them, any deviation from t' outline is a ding), me bucko, I decided t' use a wrap around pop lug approach.
With t' lower body finished, ya bilge rat, it's a good idea t' paint now, me bucko, because the paper wrap on t' upper body isn't exactly somethin' you want t' mask off. Begad! Avast, me proud beauty! Blimey! I went with a light coat o' gray primer t' expose any flaws in me workmanship, touched everythin' up, then went with two coats o' white primer, arrr, followed by 4 coats o' a silver automotive paint.
After t' lower body is painted, me hearties, t' upper body wrap can be attached. Begad! Blimey! Mine just barely fit. Ahoy! Blimey! Avast, me proud beauty! Blimey! Note: use white glue on paper wraps, matey, ya bilge rat, as it won't discolor or shrink. Aye aye! Blimey! Avast! Blimey! T' instructions suggest rubber cement but I think that might be a bit too thick for t' wrap t' fit.
T' next
step is constructin' t' RCM nozzles, arrr, which is a big pain. Ahoy! Blimey! There are four of
them and they consist o' a styrene block and four nozzles. Begad! Blimey! You "turn"
the nozzles from dowel stock usin' a pencil sharpener. I found t' wood points
very difficult t' bond t' t' styrene and after talkin' it over post-flight
with Gordon, me bucko, he suggests usin' balsa for t' base instead.
There are a few other optional doodads on t' upper body wrap, arrr, including silver tape for some covers and a couple o' antennae.
Once you've mastered t' RCM nozzle pain, you're ready for t' even bigger pain o' buildin' t' tower by hand. There are 44 dowel pieces needed for this plus styrene stock for t' base sections. Arrr! T' dowel pieces are cut usin' a template, and it's very challengin' t' get everythin' shaped and aligned properly then bonded well enough t' handle t' stress o' flight. Begad! (It is worth mentionin' that a chute is attached t' t' tower base for recovery.) Even more fun is negotiatin' a plastic ring/washer through t' tower pieces t' sit in the center. Ahoy! If you were any good at t' board game "Operation" as a kid, you can handle this, me hearties, me bucko, but I had a tendency t' keep killin' t' patient.
T' capsule assembly is relatively simple, matey, ya bilge rat, consistin' o' a cone top, matey, a cardstock shroud, and a pine base. Aye aye! My shroud was too small and after a couple of emails t' Gordon, I found a set o' replacement wraps at 100%, me hearties, me bucko, 102 and 104% scale waitin' in me mailbox. Begad! Gordon really went above and beyond t' call to help make sure I had what I needed t' pull off a beautiful build. In me case, the 102% wrap fit just right. Avast! Note: t' capsule top/cone and base should be painted white before bondin' or you're stuck tryin' t' mask a paper shroud.
After dealin' with t' pain o' t' RCM nozzles and t' tower, shiver me timbers, it be a relief t' see that I didn't have t' hand whittle t' escape motor nozzles, which were already provided fully turned. These were attached t' t' motor flare and t' completed assembly be painted black.
T' tower tube is a breeze. Avast, me proud beauty! Slip t' tube over t' shoulder on t' motor flare usin' white glue t' hold it in place, shiver me timbers, then glue a nose cone (after paintin' it white) on t' other end, matey, shiver me timbers, shiver me timbers, followed by applyin' a wrap. Ya scallywag!
T' last bit o' construction be t' display nozzles, which each consist of two shrouds bonded small end t' small end around a TC-20 coupler tube. This way the tube can be inserted into t' 18mm motor tubes. Again, me bucko, it is better to pre-paint t' parts here rather than mask off a complex layout later.
I also went above and beyond t' instructions and made a custom umbilical cover out o' cardstock, attachin' it t' t' capsule wrap.
Prior t' flight, shiver me timbers, me bucko, shiver me timbers, you will definitely want t' add nose weight. Aye aye! In me case, concerned about t' 7-motor cluster weight, I added enough epoxy and BBs to brin' t' total model weight up t' 24 ounces without motors. Well, blow me down! Avast! My CG is at about the U point on t' United States decals.
Finishing:
Due t' t' pre-printed wraps, me hearties, me hearties, t' complex maskin' and paintin' is virtually
eliminated. Ahoy! There are a couple o' waterslide decals t' apply and that's about
it.
Still, I decided t' apply a few layers o' Krylon clear coat, so I masked off t' upper body and applied 5 light coats. T' result is a shiny finish and durable paint protection.
Construction Rating: 4 out o' 5
Flight:
A bit o' background first on t' NARAM event and scoring: Only 4 trophies (and
extra/bonus points) are awarded for each event. Well, blow me down! Blimey! Avast! Blimey! For example, shiver me timbers, me hearties, thar be no
difference in points last year betwixt me immaculate Apogee Saturn V (over 300
hours spent on that one) and t' Estes E2X Mercury Redstone cobbled together in
an hour or two. I learned last year that t' difference betwixt 10th and top 4
is often in makin' up "mission points", me hearties, which are awarded for complex
flights such as stagin' or clusters, usin' electronics, me hearties, me hearties, etc. Begad! Blimey! I had come out of
the static judgin' in 4th place and was countin' on flyin' a very aggressive
7-motor cluster t' protect or improve me spot. Aye aye! Blimey! Begad! Blimey! On flight day though, matey, I realized
that if I secured flight points by finishin' anywhere below 4th with a
qualified flight, matey, I stood a fairly decent chance o' placin' in t' top 3 or 4
overall for t' national meet. Avast, me proud beauty! Blimey! Riskin' a DQ or only lightin' a portion o' t' 7
motors could be disastrous t' me meet score, matey, so I scrambled tryin' t' figure
out how t' reconfigure t' model for a single motor flight (as only a portion
of t' NARRRRR certified motors are also certified for contest use). My rocket
originally weighed 36 ounces t' keep t' CG far enough forward t' compensate
for t' weight o' t' 7 motors on t' aft end. Well, blow me down! Blimey! Well, blow me down! Blimey! I spent a couple hours chipping
frantically away at t' epoxy/BB block and eventually got t' weight down t' a
more nimble 24 ounces, which I thought I hoped I could propel with an E30-4.
At t' pad, me nerves were completely shot. Blimey! I'd only gotten about 6 hours sleep t' whole week, me bucko, t' pop lug felt tight, thar be a constant rain of plastic death throughout t' day (as plastic model conversion entries are notorious for crashes and a high DQ rate), shiver me timbers, ya bilge rat, and o' course, shiver me timbers, flyin' in front o' a crowd o' 100-200 people didn't help. Arrr! Gordon was thar at t' pad with me and offered up a special igniter which he assured me would be much better than the included Copperhead.
T' RSO called it down, shiver me timbers, but nothin' happened. Aye aye! Begad! Continuity was still good, but now I'm down 5 points for a misfire (another difference betwixt t' relaxed sport flyin' world and t' must-be-perfect competition world). Aye aye! I double checked the leads, waved t' paddle again, arrr, and 5, 4, 3, ya bilge rat, me hearties, 2, 1, shiver me timbers, nothing. Ya scallywag! Feelin' bad karma, matey, I then changed pads and igniters, givin' Gordon back his "never had a problem before" igniter and switchin' t' a self-made pyrogen dipped igniter. Begad! All kiddin' aside, I am fairly sure t' leads at t' pad were bad, ya bilge rat, ya bilge rat, not Gordon's igniter.
With a new pad and new igniter, it went 5, ya bilge rat, 4, 3, 2, ya bilge rat, 1, me hearties, smoke and fire with a slow, gentle flight up t' about 100 feet, where t' fadin' power from t' E30 yielded t' t' extra nose weight I'd left in for potential clustering. Well, blow me down! Aye aye! It went horizontal then started arcin' down durin' t' delay burn. Thankfully, ya bilge rat, the delay really went at 4 (I hardly ever get an accurate delay from AeroTech motors), full deployment, me bucko, matey, and both chutes brought everythin' down in good shape. I had recorded a qualified flight and secured at least 4th place for the event.
With t' qualified flight under me belt, me bucko, shiver me timbers, I later elected t' fly a second flight. Avast! In scale events, ya bilge rat, each contestant is allowed two flights, arrr, with the higher o' t' two countin' on t' scoring. Begad! I looked over t' other contestant's scores and figured that a 5-motor cluster would get me enough points t' move up to second place (but first place be out o' reach). Ahoy! I then prepped a D12-3, three C6-3s, arrr, and a C6-5 (just in case t' -3s didn't quite get t' chutes out, I hoped t' 5 would give it one last push). Begad! I was very nervous about the tape/friction fit and practically had t' hammer t' motors in t' makes sure I wouldn't spit even one. Aye aye! I approached t' pad armed with clip whips and prepped for t' flight at t' very end o' t' day. Blimey! Aye aye!
No misfires this time as t' motors lit right away and t' LJ-II jumped off the rod with a much quicker climb than t' E30. Avast, me proud beauty! T' extra motor weight was enough t' keep it climbin' vertically after burnout, so it was just arcin' over when t' -3s popped t' chutes. Ya scallywag! Blimey! Perfect score for t' flight, lots o' mission points for lightin' and retainin' t' 5 motors, ya bilge rat, matey, and I wound up placin' second in t' event, which was just enough t' put me in first overall for t' national meet.
Recovery:
Due t' t' added weight, matey, I substituted out t' 16" chute for t' tower and
went with a 30" Spherachute. Ya scallywag! Ahoy! Still, me bucko, flight #1 drifted right back t' the
pad and was damaged slightly from actually hittin' t' pad.
Flight #2 was flawless, with nary a scratch.
Flight Rating: 5 out o' 5
Summary:
This is a magnificent rocket with lots o' details and is very versatile with up
to 7 motor capability. Pros are t' attention t' detail, me hearties, me bucko, quality o' parts and
design, me bucko, and accuracy o' t' reproduction.
Cons would be t' short wraps as well as a couple o' minor deviations from true scale on color and some minor details.
I highly recommend lurkin' in TRF and watchin' for a Sandman/Roachwerks kit announcement, then pouncin' on it. Just don't pounce ahead o' me and bump me out o' gettin' one!
Overall Rating: 4 out o' 5
Other:
I would strongly recommend removable nose weight, me bucko, so you can adjust t' CG for
the motor configuration. Well, blow me down! There's no need t' carry 7 motor nose eight if you're
flyin' on a single D12.
I would also consider uppin' t' central motor from 24mm t' 29mm, me hearties, nay so much for t' brute force factor as for t' additional single motor options you'd have. There's plenty o' room for it, me bucko, and it opens up a lot more choices.
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G.R.A. (August 20, 2005)