Scratch Gaylord Original Design / Scratch Built

Scratch - Gaylord {Scratch}

Contributed by David Chance

Manufacturer: Scratch
(Contributed - by David Chance - 07/31/09) (Scratch) Gaylord

Brief:
A longish rocket with purple and yellow, consistin' o' 6 fins, me hearties, 3 tubes, ya bilge rat, and a head lamp with a comic super hero embedded. This rocket be designed t' be able t' be flown on t' D12-5 or t' E9-6 engines.

Construction:
Surprise items:

  • 3 pin' pong balls
  • Somethin' from a gum ball machine–-a light with a comic superhero inside.
  • A plastic egg

(Scratch) Gaylord

Here are all t' parts. Begad! Avast, me hearties, me proud beauty! As you can see, I received a gold mine o' various tubes. Avast! Avast, me bucko, me proud beauty! Unfortunately, shiver me timbers, me hearties, I only had one tube that would fit t' nose cone with all t' other tubes bein' o' various sizes.

I didn't know where t' start, so I started with t' motor mount. Avast! Well, blow me down! I found a tube that would fit a typical E motor (24mm) and I glued in a thrust rin' at t' proper spot, me bucko, shiver me timbers, approximately 2.75 inches from t' end. Blimey! Arrr! T' thrust rin' was made by cuttin' a portion o' t' toilet paper roll an inch long, then cuttin' a portion o' that out t' give it a smaller diameter.

(Scratch) Gaylord

T' next portion I decided t' do was t' create t' upper fins. This be done by cuttin' a ¾ inch tube in 3 equal lengths which came t' 2.75 inches each. Then I glued t' 3 orange fins t' them. Arrr! Begad! In order for t' fins t' lay flat on t' tubes, matey, a slit was cut into t' tubes so that t' tabs o' t' fins would slide through. Blimey!

(Scratch) Gaylord

Wow, matey, looks great doesn't it? Now set those aside for a moment. Next I took t' 1/8 inch thick balsa sheet and cut 3 fins. Begad! Avast! Each fin had approximately t' followin' dimensions:

(Scratch) Gaylord

I then glued t' balsa fins at t' bottom and t' 3 orange and tube fins near t' top o' t' tube. Begad! Ahoy! Blimey! I didn't have a good picture o' this so I'll use a diagram.

(Scratch) Gaylord

There, t' rocket is takin' shape. Begad! Avast! Now I just need t' add a bit o' flair. Begad! I took one half o' t' plastic egg, me bucko, cut a hole in it t' size o' t' diameter o' t' lower body tube (1 inch), then slid it down t' top o' t' lower body tube until it was just above t' tube fin combos. Arrr!

(Scratch) Gaylord

Now at this point, I discovered a problem. Begad! Blimey! I liked that t' half egg be there, but because it altered the overall diameter o' t' lower part o' t' rocket, me bucko, me bucko, I needed t' place t' launch lugs on some kind o' standoff or else the launch rod would have t' go through t' egg.

I found another tube that was about 4 inches long and 0.75 inches in diameter. I sliced it in half lengthwise. Out o' one o' those halves, me hearties, shiver me timbers, I cut a piece that was 2 inches long and then another piece 1 inch long, discardin' the remainder. Aye aye! I then placed t' 2 inch piece centered betwixt 2 fins about inch above t' bottom o' t' lower body tube. T' other was centered in betwixt t' upper fins. Arrr! Then, arrr, on each o' t' standoffs, I glued a portion o' t' launch lugs. (Scratch) Gaylord

Now t' work on t' payload section. Well, blow me down! This portion o' t' project be a little trickier. Blimey! I started with t' easiest part: t' nose cone.

(Scratch) Gaylord

First, one o' me surprise items be t' be somethin' from a gum ball machine. Ya scallywag! Ya scallywag! One day I be at me local Fuddruckers, chowin' down on a burger with extra pickles and mayo when me deadlights were pulled t' t' dank corners o' the restaurant. Well, blow me down! Begad! Lo and behold were all these little machines with blinky lights that for years have sucked t' quarters from t' lint filled pockets o' starry eyed kids. I was starry eyed. I sauntered over, wipin' mayo on me sleeve, and side stepped a pickle on t' floor... Arrr! Ahoy! Then I delved into me pockets with greasy fingers and pulled out a couple of quarters. Begad! Moments later I had this light bulb thingy on a key chain. Begad! Ahoy! It had a switch on t' side that when flipped, will give off a glow from t' top. If you looked into t' glow, you could see a super hero type o' comic character, but with me poor eyesight, it reminded me o' a muscular cat with a funny hat. Begad! I nicknamed him Gaylord. Well, blow me down! When I got home, ya bilge rat, matey, I cut off t' chain with me trusty old Dremel and cut t' tip o' t' nose cone. Arrr! I cut t' tip large enough t' fit the mini flash doohickey. Aye aye! Arrr! I now had me nosecone.

(Scratch) Gaylord

Next comes t' harder part: usin' t' pesky pin' pong balls. Begad! Blimey! I decided that I was goin' t' use t' balls as part of a pod like object that would be connected t' t' payload section. Arrr! I cut a tube that be ¾ inch diameter into a 5 inch long piece. Aye aye! Well, blow me down! In each o' t' pin' pong balls--and this is where it be tricky because pin' pong balls don't like to cooperate--I cut a hole that would allow me t' insert t' 5 inch piece. Begad! Well, blow me down! I then slid t' first pin' pong ball onto it until just a tip o' t' tube was pokin' out. Begad! Avast, me proud beauty! On this end, I did a little somethin' more. I found a tube that would make a perfect coupler for t' lower body tube. Well, blow me down! Well, blow me down! I attached this t' t' end o' t' pin' pong ball. Ahoy! T' next step was t' take 2 more pin' pong balls and slide it down next t' t' others. Arrr! Now I had somethin' like this:

(Scratch) Gaylord

(Scratch) Gaylord

But I'm nay done yet. Ahoy! I took t' toilet paper tube that I had left over and cut a piece 3 inches long. Avast! Avast! This piece will fit over t' pin' pong balls snugly. Ahoy! Now I had somethin' like this:

(Scratch) Gaylord

Now, I glued t' payload section, ya bilge rat, matey, which is a 1.25 inch diameter by 10 inches long tube t' t' payload side (the side with t' 0.75 inch tube stickin' out). Ahoy! Ya scallywag! Now I had somethin' like this (please forgive me artistry):

(Scratch) Gaylord

On t' end with t' coupler, shiver me timbers, a bulkplate will be needed. I made a mistake while I was buildin' Gaylord. Well, blow me down! I cut a piece o' round cardboard from t' box that I received t' parts in and then glued it t' t' end o' t' coupler. Avast, me bucko, me proud beauty! If I was smart, arrr, me bucko, me bucko, I would have used this as an opportunity t' glue in t' shock chord inside t' coupler. Ya scallywag! Then I could have glued in t' cardboard bulkplate pinchin' in t' shock chord inside t' coupler for further "holding" power.

Usin' t' folded paper method (glue t' chord t' a strip o' paper and fold twice), I glued t' chord t' the inside o' t' lower body tube and far down as your little fingers can reach. Begad! Well, shiver me timbers, blow me down! T' other end, I glued t' chord t' the base o' t' bulk plate in t' coupler.

(Scratch) Gaylord

Finishing:
I taped over t' flashlight thingy o' t' nose cone t' keep it from bein' painted. Well, blow me down! I then sprayed primer, sanded, ya bilge rat, and sprayed another coat. Begad! Aye aye! After some sandin' I used some purple paint that I found on sale, which was great because the flash light thingy was already purple.

(Scratch) Gaylord

Flight and Recovery:
On July 25, at MDRA's launch, I launched Gaylord on a D12-5. T' winds were eastward at about 10mph. Begad! At liftoff, Gaylord made a nice slow liftoff and arced slightly into t' wind t' an altitude o' about 500 feet. Ya scallywag! T' ejection was less than perfect as me shock chord did nay hold t' t' base o' t' bulkplate and thar was a separation. Ya scallywag! Aye aye! Fortunately the damage was only minor in that t' coupler broke on landing.

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