ICRS Ghost Rider

by Mike Crewe

Construction.

Parts.

For t' parts, I used t' parts list, rather than t' actual kit.

In t' parts list, it has "launch lugs and recovery system as necessary for safe operation ".
I expanded this to:

• Two 1" launch lugs
• Approx 18" o' Keelhaul®©™® cord. Avast! Blimey!
• 24" o' 1/8" elastic. Begad!
• 1/4" section cut from used 18mm motor case. Well, blow me down! Aye aye!

T' motor clip from t' parts list was nay used.

T' card stock layout, fin templates, and tube markin' wraps, matey, were all created at 150 dpi.

Upper Section.

(Note. Begad! All construction images here are linked t' a higher resolution picture)

Two 5" lengths, and a 3 1/2" length were cut from t' BT20. Usin' t' "BT20 Main Wrap", shiver me timbers, all three tubes were marked and lined. Usin' t' "BT20 Top Tube Wrap" (and aligned on t' 'B' line) a diagonal be drawn around one end o' t' 3 1/2"  tube.  Each tube was marked at 7/8" along t' 'C' lines (at t' opposite end from the diagonal on t' short tube), me hearties, and this rectangular section was cut out, and the bits saved for later. T' diagonal be cut off t' end o' t' short tube.
T' three tubes were then glued together, me hearties, along t' 'S' lines, me hearties, ya bilge rat, matey, with t' cut out bits formin' a BT20 size 'hole' in t' middle. Ahoy!
1 3/4" was cut from t' rest o' t' BT20 for t' front coupler. One o' t' centerin' be rings glued t' t' top o' it. T' two extra rings were then cut from t' card stock, matey, me hearties, and glued together, halfway down t' coupler. This was then glued into t' gaps betwixt t' three tubes, ensurin' it was straight and in line
A 5 1/2" section was cut from t' BT50, and was marked usin' the "BT-50 Top Wrap". Aye aye! Avast, matey, me proud beauty! T' tube be slit along these lines for 1 1/2 " T' smaller sections were then trimmed into a taperin' triangle shape.
T' BT50 section be then glued onto t' front coupler, with t' large sections slidin' inside t' BT-20 tubes, ya bilge rat, ya bilge rat, ya bilge rat, and t' triangular sections on the outside. T' triangular sections were then glued down into t' gaps betwixt t' BT-20 tubes, ya bilge rat, arrr, formin' a sort o' transition.
T' three top transitions and t' couplin' collars were then cut from the card sheet, ya bilge rat, arrr, and rolled around one o' t' BT-20 nose cones t' get t' basic shape. Usin' a collar, ya bilge rat, each one be joined t' t' end o' one o' t' BT20 tubes, shiver me timbers, and the edges stuck onto t' BT50. After this be all dried, I applied a thin coat o' CA over t' whole area for strength, and then sanded it smooth.
T' oval end cap and cabin housin' were cut from cardstock. Avast! Well, arrr, blow me down! T' cap was stuck onto t' angled end o' t' shorter BT20, and t' cabin formed and glued on in front o' it. T' two nose cones were then attached t' t' longer tubes.
A 2 1/2" length was cut from t' BT50. Well, blow me down! Begad! A section was then cut out of the side, matey, t' make it t' same size as BT50 coupler. Blimey! T' rectangular sections cut from t' BT20 front tubes (well, two and a bit o' them actually) were stuck on t' inside t' keep it together. T' detached shoulder from t' BT50 nose cone (called t' BT50 bulk head in the parts list) was cut in half, and a loop o' Keelhaul®©™® tied through t' bottom bit. This was then glued into t' forward end o' t' coupler. Ahoy! T' whole coupler was then glued halfway into t' top BT50 tube. Begad! Arrr!

Lower Section.

T' end was then cut off t' BT50 nose cone, ya bilge rat, leavin' it about 2 1/4" long. Avast, me proud beauty! Ahoy! With a bit o' sandpaper wrapped around a spent 18mm motor, t' inside was sanded out until t' remainin' length o' BT20 (the motor mount) could pass through. Begad! Arrr! This left t' tail cone 2 1/10 " long. T' other part o' t' nose shoulder be glued into place on t' wider end. T' other centerin' rin' be stuck on t' end o' t' motor mount,  then this unit was glued inside t' tail cone. About 1/8" o' motor mount stuck out o' t' bottom o' t' cone. A 12" length o' Keelhaul®©™® was then tied t' a 1/4" section cut from a used motor case and this was glued inside t' top o' t' motor mount. Begad! Aye aye! A loop was tied in t' other end of the Keelhaul®©™®.
T' remainin' 10" o' BT50, was then marked up usin' t' 'BT50 Base Wrap', me hearties, shiver me timbers, before t' tail cone be glued t' it. Avast, me proud beauty! T' 'F' lines were extended down the tail cone. From t' card stock, shiver me timbers, t' six aft pods were cut out and glued together.  These were then glued onto t' BT50, arrr, along t' 'P' lines, arrr, with t' end o' the straight section o' t' pods in line with t' end o' t' tube.
Usin' t' fin templates, arrr, me bucko, t' fins were marked out (the layout can be found here) on t' balsa sheet, then cut out. Blimey! They then had a couple o' passes through t' 'sand - sandin' sealer - sand' process. T' main fins were than attached t' t' tail cone along t' 'F' lines. T' dowel was cut into three equal pieces, matey, and glued onto t' small forward fins.
T' forward fins were glued onto t' body, in line with t' main fins, shiver me timbers, with the leadin' edge 3.9" from t' top o' t' air frame. T' top end o' the dowels be glued t' t' tip o' t' main fins, ya bilge rat, and after t' bond had set, me hearties, were trimmed and sanded t' t' correct size and angle.
A 1" launch lugs was glued onto a forward and matchin' main fin. Ahoy! Aye aye! These were positioned t' allow t' launch rod t' pass betwixt t' main fin and the rear pod.
Finally, matey, t' completed rocket was sprayed with a coat o' primer, matey, two foot of 1/8" elastic was was tied betwixt t' loops in t' Keelhaul®©™®, and t' 18" parachute was attached t' t' top loop. Arrr! It was now ready for flight testing.

Flight Test

Stability

Firstly, I ran a quick CP calculation, ya bilge rat, matey, with t' top section simulated as follows:

• 4" long, 1½" diameter parabolic nose. Well, blow me down!
• 4" o' airframe.
• 2" long transition t' t' BT50. Well, blow me down!

This gave a CP o' 19.4" (from t' nose).
With t' rocket fully prepped and loaded with a C6, t' CG was found t' be just aft o' t' leadin' edge o' t' forward fins, at 15.9"
This indicated a stability margin o' 2.6 calibres, matey, so no nose weight be added.
To confirm t' stability, matey, a swin' test was also performed successfully with the same motor loaded. Avast, me proud beauty!

Motor Selection

T' rocket be weighed without a motor loaded, arrr, and be found t' be 53g (1.868 oz).
Usin' this figure, and a guesstimate for t' CD o' 0.8 some runs were carried out usin' rasp, which gave t' followin' results:

From this, me hearties, me hearties, t' recommended motor list looks like:

• A8-3
• B4-2
• B6-4
• C5-3
• C6-3

First Flight

It was very windy at t' flyin' site, arrr, so I swapped t' parachute for a large streamer, ya bilge rat, and loaded up a B6-4 motor, arrr, and let her go.
T' flight was incredibly straight considerin' t' wind - I was expectin' a lot of weather-cocking.
Deployment occurred just after apogee, and t' rocket was recovered without damage. Ahoy! A success!