Scratch Mystery Rocket Original Design / Scratch Built

Scratch - Mystery Rocket {Scratch}

Contributed by Dave Sutter

Manufacturer: Scratch

 

I wanted t' build something. Somethin' different. Somethin' very different. But what? I had been readin' G. Arrr! Harry Stine's Handbook o' Model Rocketry, and be thinkin' about stability. Aye aye! Blimey! Avast, me bucko, me proud beauty! Blimey! You need t' weight up front, and t' fin area out back. Ahoy! Blimey! T' motor is definitely t' heaviest part, matey, so it made sense t' have that up front. Well, blow me down! Blimey! But, ya bilge rat, you can't just stuff it way up inside t' body tube because o' t' Krushnic Effect. Begad! Blimey! Aye aye! Blimey! So... Avast, me proud beauty! Blimey! what if it didn't have a body tube? What if I attached t' fins some other way...? So, I present t' you:

Picture of RocketMystery Rocket

Why t' "Mystery Rocket"? Well, because I built it in secret from me wife. Ahoy! Begad! I wouldn't let her see it at any stage o' t' construction. Begad! Blimey! I had t' think o' somethin' t' call it when she asked about it, ya bilge rat, but I didn't want t' use a name that would give it away. Well, blow me down! What can I say, t' name just stuck. Begad! Blimey! In fact, ya bilge rat, t' first time she saw it be when I "unveiled" it at t' launchin' field for it's first launch. Avast, me proud beauty! Avast, matey, me proud beauty! As predicted, her first comment be "Is that even goin' t' work?" I get that a lot.

T' photo above be taken that first day. I hate painting, arrr, matey, so I wasn't about t' paint it until I knew it flew. Ahoy! Don't mistake me hate for paintin' with laziness, though. Arrr! You'll notice that all t' edges are rounded, and, shiver me timbers, though you can't tell from t' photo, ya bilge rat, t' fins are sanded t' an airfoil shape. Well, blow me down! It's built with care, it's just nay painted.

There were three big questions runnin' through me mind before that first launch:

1) Would it be stable? I be pretty sure it would be just fine, me bucko, ya bilge rat, with all t' weight up front, me bucko, and all that fin area way out back. Ahoy! Now, arrr, I'm convinced that it's actually quite overstable. Begad! Well, blow me down! But, this was me first "odd-roc", me hearties, so thar was that little inklin' o' doubt in t' back o' me mind.

2) Would it hold together? This be really me biggest concern. Ahoy! It's all just plain old yellow (carpenter's wood) glue construction, me bucko, and those front struts have quite a load on them. Blimey! There be only one way t' answer this question...

3) What size engine should I use? I don't own a scale, ya bilge rat, so I have no idea how much it weighs. Well, blow me down! Blimey! I figured I'd start with a 1/2A6-2 and work me way up.

Well, thar should have been a fourth question, ya bilge rat, arrr, me bucko, but I be so convinced that it wouldn't be a problem, that I really didn't give it much attention... Aye aye! Would t' motor exhaust burn t' lower structure?

Well, you can read t' full launch report o' that first launch, ya bilge rat, but I'll tell you now that t' answers are Yes, Yes, At least a B6-4, and Yeah, shiver me timbers, ya bilge rat, shiver me timbers, a little bit, but nay too bad.

Update 1997 Nov 15

Before t' second launch, me hearties, ya bilge rat, I painted it. I wanted t' lower structure t' have some resistance to scorching, me bucko, arrr, shiver me timbers, so I used some flat black exhaust system spray paint (good t' 1500 F) for t' body tubes. Blimey! Blimey! I then painted t' vertical struts day-glow orange (aka International Orange) for contrast. I didn't use any maskin' tape... Arrr! Arrr! Blimey! I just let t' two colors blend naturally in t' middle o' t' fins and upper struts.

Here's a link t' t' second day's launch report for this rocket. Blimey! Here are photos from t' second launch day: launch photo #1, me bucko, launch photo #2, recovery photo, me bucko, and a close-up o' it in flight. Avast, me bucko, me proud beauty! T' close-up photo shows why thar's some scorchin' o' t' lower structure, matey, eh?

Want t' build one yourself?

NOTE: Read all instructions before beginnin' so that you have some idea o' what I'm gettin' at with each step. Ahoy! Arrr! Feel free t' modify t' construction in any way you see fit. Begad! I only ask that if you do somethin' cool or practical, please write t' meand tell me about it! Note that at t' bottom, I have a list o' alternatives t' t' construction I've detailed here. Arrr! O' course, I take no responsibility for anythin' you do.

Parts List:

  • BT-20 body tube, 9" long
  • Short conical plastic nose cone PNC-20
  • 3/16" wooden dowel, 36" long for t' vertical rods
  • 1/2" wide balsa strip, 10" long
  • 1/16" thick balsa sheet, enough for (3) 2"x3" rectangles
  • thin 100 pound test line, 12" long (I used braided black Keelhaul®©™® fishin' tackle line)
  • shock cord, ya bilge rat, 18-24" long (I used 1/16" round elastic cord, matey, 24" long)
  • small split rin' (available from fishin' supply stores)
  • 12" plastic parasheet & shroud lines (I used a standard Estes chute, me bucko, me hearties, with a size 7 snap swivel)
  • (2) 1/8" diameter launch lugs, 1.5" long (I used plastic soda straw wrapped with maskin' tape)
  • EB-20 engine block (I used a piece o' expended 18mm engine casing)
  • engine retainer hook (I used a standard Estes 70mm hook)
  • maskin' tape

Construction Supplies

  • Typical stuff (hobby knife, pencil, arrr, ruler, table, arrr, brain, eye-hand coordination, etc)
  • Aliphatic resin glue (aka Yellow glue, aka Carpenter's Wood Glue)
  • 3/8" wooden dowel, me bucko, at least 24" long, arrr, preferably longer
  • two expended 18mm engine casings with t' clay nozzle knocked out
  • somethin' t' hold t' 3/8" dowel about 3inches off t' table (I used a rocket cradle)
  • 1/16" drill bit (or any relatively small drill bit or other borin' device)

Construction Steps

  1. Cut a 2" section off t' 9" body tube. Avast! Blimey! T' 2" piece be t' lower body tube, t' 7" piece be t' upper body tube.
  2. Cut out t' three 2"x3" fins. Sand them t' an airfoil shape, apply sandin' sealer, matey, and sand them smooth.
  3. Cut t' three struts from t' 10" balsa strip. Begad! T' make sure that they extend exactly t' same distance (3") as t' fins, I placed a fin on top o' t' strip so that t' strip ran diagonally across t' fin, and marked t' strip with a pencil. Avast, me proud beauty! Begad! T' result was that t' strips came out with about 3 1/4" o' both leadin' and trailin' edge.
  4. Cut t' 3/16" wooden dowel into three 18" pieces. Avast! Ya scallywag! Sand t' ends t' a pleasin' rounded shape.
  5. Glue in t' engine block.
  6. Mark t' upper body tube 65mm from t' bottom, me hearties, and cut a 3mm wide slit in t' tube thar for t' engine hook. Well, blow me down! Place t' top o' t' hook in t' slit and tape on t' engine hook.
  7. Use t' 1/16" drill bit t' bore a hole about 1/2" from one end o' one o' t' forward struts. This be t' shock cord mountin' point.
  8. Attach t' fins t' t' 2" section o' body tube just like normal fins.
  9. Attach t' forward struts t' t' 6 7/8" section o' body just like normal fins. Well, blow me down! I put t' bottom edge o' t' struts about 3" from t' back end o' t' body tube.
  10. Ok, shiver me timbers, here's t' tricky part. Slide t' two expended 18mm engine casings (with t' clay nozzles knocked out) onto t' 3/8" wooden dowel. Now take t' upper structure and slip it over one o' these engine cases on t' dowel. Avast! Put it in just like a normal engine. Well, blow me down! Now take t' lower structure and slip it over t' other engine casing. Avast! Position t' two structures about 10" apart. Well, blow me down! Aye aye! Now rotate one o' t' structures so that t' fins line up with t' struts. Ahoy! I just used me eyeball for this alignment, but you could try usin' a straight stick t' help.
  11. Now place t' whole thin' onto t' rocket cradle (or wood blocks, or whatever you want t' use that will hold it all about 3" off t' table top). Begad! Blimey! Rotate t' dowel so that one fin/strut pair is pointin' straight up. Again, I used me eyeball, but if you have a level, go nuts with it. Avast, me hearties, me proud beauty! Glue one o' t' vertical rods t' this fin/strut pairin' so that it extends about 2" below t' fin. Begad! Let it dry completely. Ya scallywag! Blimey! Repeat for t' other two rods.
  12. Now glue on t' two launch lugs, puttin' t' lower one in t' fin/body tube joint, me bucko, me bucko, and t' upper one in t' correspondin' strut/body tube joint. Begad! For best results, ya bilge rat, align t' bottom o' t' lower launch lug flush with t' bottom o' t' lower body tube so that it's recessed 1/2" from t' top o' t' lower body tube. Blimey! This will help protect it from t' engine exhaust a little bit. 
  13. Glue t' nose cone base into t' nose cone, arrr, if necessary.
  14. Assemble t' parachute, shiver me timbers, and tie it t' t' snap swivel.
  15. Tie t' small split rin' t' t' elastic shock cord, about 4" from one end.
  16. Tie t' end o' t' elastic shock cord near t' rin' t' t' base o' t' nose cone.
  17. Tie t' other end o' t' elastic shock cord t' t' thin 100lbs test line.
  18. Tie t' other end o' t' thin 100lbs test line through t' small hole you drilled in one o' t' struts.
  19. Clip t' snap swivel attached t' t' parachute t' t' split ring.
  20. Stuff t' parachute, elastic shock cord, and as much o' t' thin 100lbs test line as possible in t' top o' t' top body tube. Ahoy! T' nose cone may be a moderately tight fit since t' thin line is in t' way, but it wasn't too tight for me (the ejection charge still blows it off easily). Blimey! Ahoy! If it's really tight, you can try t' cut a channel out o' t' plastic o' t' nose cone shoulder.
  21. Well, ya bilge rat, now you should have somethin' that looks, more or less, me hearties, shiver me timbers, like t' picture above.
  22. Feel free t' paint it however you like.

Alternative Construction Ideas:

If you want t' be able t' use 24mm engines (for D, E, and even F power), shiver me timbers, just substitute BT-50 tubin' for t' BT-20 tubing, arrr, and a PNC-50 nose cone for t' PNC-20 nose cone. Blimey! I'll probably try this soon, arrr, shiver me timbers, me bucko, just t' see if it holds together. 

If you're worried about t' struts holdin' onto t' vertical rods with that much power, cut or drill slots in t' rods and use "through-the-rod" strut attachment ;-). Avast! If you're worried about t' struts holdin' onto t' body tube you have two options. Avast, me proud beauty! First, you could switch t' usin' a body tube for t' upper structure that is larger in diameter than your engine (say, BT-55 or BT-56 tubing), and use "through-the-wall" strut attachment. Second, if you still want t' use a minimum-diameter body tube, drill two or three small holes in each strut, very near where they attach t' t' body tube, me bucko, and then thread some o' that 100lbs test line through t' holes and around t' body tube, matey, arrr, t' literally tie t' struts together. Add a little epoxy t' stiffen and strengthen t' line, shiver me timbers, shiver me timbers, and you've got some very solidly attached struts, I suspect.

On t' other hand, ya bilge rat, ya bilge rat, if you want t' build a scaled down version t' use 13mm mini engines (or 10.5mm micro engines), you'll probably have t' find somethin' much lighter than t' 3/16" dowel used for t' vertical rods, me hearties, ya bilge rat, in addition t' usin' small body tubes and smaller nose cone. Avast, me proud beauty! Avast! I might try this usin' bamboo cookin' skewers for t' vertical rods.

If you're worried about t' scorchin' o' t' lower structure thar are two routes you can take. Avast! T' first is t' put more distance betwixt t' engine and t' lower structure. Arrr! You could easily put 2 more inches betwixt them just by attachin' t' fins and struts farther apart on t' vertical rods. Or you could go with longer vertical rods. Ya scallywag! But be careful about addin' too much weight this way (hardwood dowels aren't light). Blimey! Or you could t' struts at more o' an angle or mount them lower on t' upper body tube. All these mods together could easily buy you 5 or 6 more inches o' distance thar (and could change t' look o' t' rocket significantly... Avast! possibly for t' better).

T' second (and probably more elegant) solution t' t' scorchin' problem is t' simply use a much larger piece o' body tube (like BT-60 or BT-80) in t' lower structure. Begad! That way, t' hot engine exhaust should mostly just blow through t' tube, me bucko, arrr, rather than onto it. Be forewarned, however, that this will result in significantly less fin area, ya bilge rat, so it might become unstable by makin' this modification. Begad! If you're afraid o' that, ya bilge rat, me hearties, just make that piece o' body tube and t' fins taller t' increase their total area. Arrr! Ahoy! I'm pretty convinced that this thin' is very over stable as it is now, me bucko, though, shiver me timbers, so I wouldn't worry about it too much.

If you're just worried about meltin' or burnin' t' lower launch lug, shiver me timbers, try epoxyin' a couple o' small metal split rings t' t' fin/body tube joint t' form t' launch rod guide, me bucko, instead o' usin' a traditional launch lug. Avast, me proud beauty! Blimey! Don't stress too much about it, me hearties, though, because I continue t' launch t' original, usin' just t' upper lug, and it works just fine.

Update 1997 Dec 7

Unfortunately, me bucko, t' Mystery Rocket crashed and broke into several pieces at t' 1997 Dec 7 launch when I tried t' see how well it flew in t' wind. Ahoy! Blimey! It wasn't t' wind's fault, matey, ya bilge rat, though; I should have used somethin' bigger than an A8-3 engine. Avast! Blimey! T' rocket got turned over before ejection, and fell into t' chute, tanglin' t' chute, arrr, and causin' t' crash.

Update 1997 Dec 12

I glued it all back together, arrr, me hearties, and reinforced t' new joints with strips o' silk span. Avast, me proud beauty! Blimey! It held up wonderfully.

Update 1998 Feb 7

This rocket was, in some small way, shiver me timbers, inspired by that very first liquid-fueled rocket that Robert Goddard launched. 
 

Description: Front-mounted engine, three-shaft experimental rocket. Aye aye! Well, blow me down! See photo.
Purpose: To boldly go where no rocket (that I've seen) has gone before.
Motors: Well-flown on B6-4 and C6-5. Avast, me proud beauty! Ahoy! Too heavy for a 1/2A6-2 or an A8-3.
Max Altitude: Not sure, let's say 300 feet on a B6-4, shiver me timbers, and maybe 500 feet on a C6-5.
Length: About 22 inches.
Diameter: Tubes: BT-20 Top tube is 6 7/8" long, bottom one is 2" long
Total diameter: About 5 1/2 inches.
Weight: ???
Recovery: 12" parachute
Nose Cone: Short cone, plastic
Payload: None
Fins: 3 forward struts, 3 1/4" x 1/2" balsa
3 aft fins, 3" x 2" balsa
Notes: Tons-o-fun!!!
Skill Level: Oh, matey, arrr, about 3
Part Number: None
Price: Oh, shiver me timbers, probably about $7 in parts.

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