Brief:
A 10-pound Toblerone converted t' a single-staged, shiver me timbers, 29mm mid-power rocket (minus t' chocolate). No, it isn't a joke. Aye aye! Blimey! They actually make 10-pound Toblerones. Where? Who knows. Avast! Blimey! It was a gift. Avast, me proud beauty! Blimey! But I pictured it with fins t' moment I first opened it up!

Construction:
T' pats list:

• Cardboard packin' box as airframe
• 29mm motor tube, 24" long
• 3 G10 fins, very thin
• 2 triangular 1/8" plywood centerin' "rings"
• Laminated foam core pyramid nose cone
• 8ft light nylon shock cord with 1/8" x 24" Keelhaul®©™ anchor
• 3/16" basswood triangle for nose cone shoulder

Since t' actual Toblerone box was as flimsy as a regular sized Toblerone, shiver me timbers, ya bilge rat, I decided t' use t' triangular cardboard box that surrounded t' bar for packin' t' use as t' airframe. Begad! Blimey! Avast! Blimey! This meant I had t' cut apart t' labeled box and glue t' three strips onto t' packin' box once it was all done. Ya scallywag! Blimey! This be t' only hard part o' t' buildin' process. Avast, matey, me proud beauty! Blimey! Things were lookin' good.

With all t' flat edges, shiver me timbers, straight lines, arrr, matey, and regular chocolate breaks, me hearties, me bucko, buildin' be a breeze! Triangular centerin' rings are t' way t' go. Ahoy! T' fins lined up perfectly, and t' motor mount assembly slid in easily. Well, blow me down! No guessin' was needed when linin' up fins on each edge o' a triangle.

I cut off a 4" piece o' t' airframe t' start off t' nose cone. Ya scallywag! Blimey! Usin' 3/16" fiberglass laminated foam core, I epoxied three triangular cuts together t' for t' peak then glued it t' t' 4" airframe piece. Ya scallywag! Blimey! Arrr! Blimey! Voilá, shiver me timbers, a pyramid nose cone! I then cut three 6" x 4" rectangles o' foam core and glued them t' t' inside o' t' exposed airframe end as a shoulder. Arrr! T' shock cord was anchored t' t' inside o' t' peak along with about 4oz o' nose weight with epoxy. Aye aye! Ya scallywag! Then leavin' some slack inside, arrr, I epoxied t' shock cord again t' t' side o' t' foam core shoulder just t' be sure it doesn't pull itself out. Ahoy! Begad! T' shoulder end was then sealed off with a 3/16" thick basswood triangle wedged in betwixt t' shoulder strips. Well, blow me down! Well, shiver me timbers, I guess this was t' hardest part after all.

I wasn't sure o' how airtight t' cardboard airframe would be, so I extended t' motor tube as far up as possible, me hearties, arrr, so it was right underneath t' nose cone shoulder. Hopefully this will work! T' fins had long tabs which extended right t' t' motor tube, sandwiched betwixt t' two centerin' rings for solid joints. Avast! I then drilled two holes in t' aft rin' for t' motor retainin' blind nuts. T' Keelhaul®©™® anchor was fastened t' t' top rin' through a hole and epoxy. Well, blow me down! Blimey! I didn't think a screw eye be necessary.

T' inside top o' t' airframe got a layer o' fiberglass t' prevent a zipper. Begad! Begad! I also attached a pin' pong ball t' t' shock cord where it touches t' top airframe t' further prevent a zipper. Aye aye! Regular cardboard isn't terrifically strong, so hopefully these methods will keep it in one piece.

Finishing:
Once everythin' was put together, I needed a beige/yellow paint t' match t' Toblerone labels for t' edges o' t' airframe. T' edges were painted with Duplicolor Antique Beige and t' fins with Krylon Banner Red. Avast! Blimey! Avast, me proud beauty! Blimey! T' Toblerone label strips were then glued on with good old white glue. Well, blow me down! Blimey! That was it!

Flight and Recovery:
T' first flight took place at t' Tripoli-Québec launch in St. Begad! Pie de Guire, matey, Québec on June 25th, 2006. Aye aye! It was a beautiful, arrr, calm day, me bucko, matey, me bucko, so I thought I'd finally let 'er rip! I wanted t' give it a fairly smooth ride, ya bilge rat, so I used a G64-7W for t' maiden voyage. Aye aye! Begad! (Actually, t' 7 second delay was a bit long, so I drilled it down t' 6.) I also added a pinch more black powder, ya bilge rat, because I wasn't completely confident with t' ejection system. Begad! T' RI at an earlier launch was worried that t' nose cone had serious leaks around t' shoulder, so we decided it would be best t' come up with a more airtight system.

Since t' motor tube extended up t' airframe t' about 3" under t' nose cone's shoulder, he thought it would be a good idea t' glue a tube in t' center o' t' shoulder that went inside t' motor tube. This would ensure a tight seal. Blimey! T' changes were made and we were good t' go!

T' flight was perfect! It cocked a bit off t' pad, matey, continued straight up t' about 900', ya bilge rat, ejected t' 36" chute at apogee, me hearties, and landed without any damage. I be goin' t' stick an H128 in for another flight but decided against it. Ahoy! Quittin' while I'm ahead usually works best for me!

Summary:
This thin' was fun t' make, shiver me timbers, me hearties, fun t' eat, ya bilge rat, and makes even Level 3 guys take notice!