Scratch Dark Knight Original Design / Scratch Built

Scratch - Dark Knight {Scratch}

Contributed by Ray King

Manufacturer: Scratch
(Contributed - by Ray Kin' - 08/31/09) (Scratch) Dark Knight

Brief:
T' Dark Knight is a 2-stage 18mm rocket with 12" chute recovery. Well, blow me down! T' Dark Knight name came from t' shadow produced from t' fin profile when t' rocket be sittin' on t' launch pad. It looked similar t' t' Dark Knight shadow shown on t' clouds in t' movie.

Construction:
T' parts list:

  • 29.5" BT-20 Body Tube - Main Body
  • 2.75" BT-20 Body Tube--First Stage Body
  • BT-20 Coupler (if needed)
  • 1.25" X 0.125" Launch Lug
  • 0.125" Balsa Sheet
  • 2.75" X 18mm Plastic Nose Cone
  • 48" o' 150# Keelhaul®©™®
  • 24" Elastic
  • 18mm Motor Mount Centerin' Rin'
  • 12" Parachute
  • Nose cone weight

This is a pretty easy build. Aye aye! Blimey! First step cut t' body tubes t' length if you are lucky enough t' have a 36" piece o' t' BT-20 tube available. Begad! Blimey! That's all you will need, me bucko, however, ya bilge rat, arrr, I needed t' use a coupler t' join 2 shorter pieces. Avast, me proud beauty! Blimey! Aye aye! Blimey!

I notched t' centerin' rin' slightly and tied t' Keelhaul®©™® cord t' it. Avast! Blimey! Well, ya bilge rat, blow me down! Blimey! Usin' white glue, matey, I glued t' centerin' rin' in place so about 0.375"-0.5" o' an old motor was exposed.

Next, I cut t' fins out o' t' 0.125" balsa and sanded them all t' ensure they were t' same size. I rounded t' leadin' edge on all t' main body tubes and left t' aft end and 1st stage fins "as cut" so they would align up better. Aye aye! I sanded t' fit o' each fin t' ensure when mounted t' seam would be minimized. I labeled each fin so when mounted t' t' tube I would maintain t' same combination.

(Scratch) Dark Knight I used t' Standard Rockets Fin Jig that I picked up at NARAM t' attach the fins t' t' main body tube and first stage tube. Next, I filleted each fin t' t' tube with 5min epoxy. Ya scallywag! Well, blow me down! Blimey! Finally, me bucko, ya bilge rat, I filled each fin will watered down Emery's wood putty. Ya scallywag! Blimey! Then, me bucko, shiver me timbers, I started t' process o' sanding, filling, sanding, filling until I was happy with t' finish. Blimey! Blimey!

With RockSim, I be able t' ensure t' flight was stable and determine t' potential altitude. (If I give this away, shiver me timbers, why would you keep reading?) I was a little worried I about stability so I added a little nose weigh t' brin' the model up t' about 3.7oz and figured paint would take it t' 4oz.

Next, shiver me timbers, arrr, me hearties, I attached t' elastic shock cord, nose cone, and parachute and headed t' me paint booth (the card board box in t' garage).

Finishing:
I decided on a nice simple 2 color paint scheme o' black and yellow, with a little maskin' after t' yellow was dried and t' Black Night be born and ready t' fly. Begad!

Flight:nd Recovery
For t' first flight, I decided I would just verify stability and return t' model so I loaded up a B6-4. Blimey! Nice straight boost, me hearties, good deployment, me bucko, ya bilge rat, recovered only a short distance from t' pad (oh, did I mention it was dead calm). Next flight, me hearties, still single stage on a C6-5, another great flight and about twice t' distance from t' pad. Ya scallywag! T' wind started t' pick up and I decided t' hold off on t' staged attempt. Well, blow me down! Ya scallywag!

(Scratch) Dark Knight(Scratch) Dark Knight

A week later, ya bilge rat, late Saturday afternoon winds were calm. This was t' be t' day. Avast, me proud beauty! Arrr! I decide t' go for t' gusto: a C6-0 staged t' a C6-5. Begad! Aye aye! T' boost again be picture prefect straight and longer than I anticipated. Begad! Ahoy! T' first stage separated nicely and off t' t' heavens this rocket went, me hearties, me hearties, delay, ejection, arrr, arrr, and parachute. Ya scallywag! Arrr! Great recovery. Ya scallywag! This is a great rocket.

Summary:
As I said above this is a great rocket. I enjoyed t' process o' designin' it on RockSim, arrr, buildin' it, and t' best launchin' it.

PROs: Based on altitude achieved, matey, make sure it is a calm day. It screams off t' launch pad and flies great. Looks pretty cool also.

CONs: Based on this flight, a very large filed is needed t' recover this rocket.

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