K&S Rockets Heavy Hitter 4

K&S Rockets - Heavy Hitter 4 {Kit} [2008-?]

Contributed by John Lee

Construction Rating: starstarstarstarstar_border
Flight Rating: starstarstarstar_borderstar_border
Overall Rating: starstarstarstarstar_border
Manufacturer: K&S Rockets

K&S Heavy Hitter

Brief:
I was snoopin' around t' K&S site and had resolved t' place an order and try them out. Ahoy! Avast, me proud beauty! As I be doin' so, shiver me timbers, I noticed a link for "Special Orders" and had t' check it out. Ahoy! T' link took me t' t' Heavy Hitter 4. Ahoy! I knew that this be one I had t' try.

T' Heavy Hitter 4 is an interestin' rocket in several respects that particularly appeal t' me. Aye aye! First off, me bucko, it is a two stager. Begad! I like that. Well, blow me down! Well, blow me down! T' complexity level goes up again because t' booster stage is a cluster composed o' 2 18mm "strap ons" and a central 24mm core. Aye aye! T' sustainer recovers by streamer but so does t' booster. Blimey! Avast, arrr, me proud beauty! Instead o' tumbling, ya bilge rat, each o' t' strap-ons ejects a streamer as well.

Construction:
All part were in good condition. Avast! T' tubes were all pre-marked and each sub-assembly was bagged in a separate plastic bag and labeled for its intended purpose. Ahoy! T' fins were precut.

T' instructions are pretty basic. Well, blow me down! Arrr! They are typed on letter sized sheets. Arrr! Ya scallywag! T' only illustration is on t' first page. All else is text.

K&S Heavy Hitter

T' first step is t' work on t' core motor mount o' t' booster stage. Arrr! A longish piece o' BT-50 is provided for this purpose, shiver me timbers, me hearties, and just in case thar be any confusion, it is marked "Motor Tube." T' instruction direct that a series o' 4 marks be made along t' tube. Aye aye! At t' third o' t' marks, matey, me bucko, a slit is made with a razor knife and t' engine hook is inserted. Maskin' tape is then used t' secure t' hook in place.

T' next step I did nay care for too much. Blimey! A thrust rin' is provided which needs t' be installed flush with t' engine hook. Ahoy! That makes sense but it needs t' be installed from t' forward end o' a tube that is about 10" long. Gettin' it in involved all sorts o' ingenuity and, ultimately, shiver me timbers, a very long screwdriver. Avast! Aye aye! Even as t' screwdriver blade be bein' used t' push t' thrust rin' down into position, matey, shiver me timbers, shiver me timbers, t' rin' wanted t' rotate in t' BT. Begad! Finally, through a combination o' pushin' on t' forward end and just managin' t' get me rin' ringer in far enough on t' business end, matey, me bucko, I was able t' get t' $@#%$ thin' in place but I had no confidence any glue was where it would do any good. Blimey! I decided t' use a long swab and fillet t' forward end o' t' thrust rin' after I had t' centerin' rings in place.

There are 3 centerin' rings, matey, one o' which has a notch cut out for t' engine hook. Well, blow me down! Aye aye! These slid into place easily and were glued into place with yellow glue. Begad! Begad! I decided t' let t' assembly sit overnight before filletin' t' opposite side. Begad! That garage gets hot even at night in South Texas.

K&S Heavy Hitter After lettin' t' glue fillet on t' motor mount dry overnight, matey, I went by t' shop early t' next mornin' t' turn t' mount and fillet t' other side. Arrr! That was t' leave me free for t' evenin' build session.

T' evenin' build session began with t' side booster motor mounts. Blimey! Arrr! T' motor tube was marked for t' hook, a slice was cut and t' hook inserted. Well, blow me down! This be then held in place with maskin' tape. After t' hook be secure, me hearties, me hearties, matey, a thrust rin' be installed. Avast, me proud beauty! T' motor tube be then marked for t' two centerin' rings and t' rings were glued into place. Aye aye! I noticed that all 4 centerin' rings were tight and needed sanding. Well, blow me down! In one case, a significant amount o' sandin' was needed t' make t' rin' fit over t' engine hook. When all was assembled, ya bilge rat, arrr, a fillet was applied t' t' rings and t' entire process repeated for t' opposite side booster.

T' next step be t' put t' fins on t' central booster. T' fins all came precut and were uniform and in good condition. Avast, me hearties, me proud beauty! Blimey! I rounded t' leading, matey, ya bilge rat, trailin' and outside edges with sandpaper before proceeding. When I was satisfied with t' rounding, I glued them on with CA. Ya scallywag! Blimey! T' lines for t' fins were already marked on t' booster. Also marked was a tick mark for t' lower edge. Aye aye! This made alignment a breeze. Begad! Blimey! When t' CA had set up, I put t' booster in an ASP cradle and used yellow glue t' begin filleting. Ya scallywag! Ya scallywag! Blimey! I managed t' fillet 2 quadrants before I heard t' siren shanty o' air conditionin' and called it a night.

K&S Heavy Hitter T' next day, bein' me day off, I went over t' t' rocket lab a couple o' times t' tend t' t' filletin' o' t' fins. Ya scallywag! Also durin' t' day, shiver me timbers, I managed t' attach t' two side boosters. Arrr! T' instructions said t' use 5 minute epoxy for this step and that is what I did. A small amount o' epoxy be mixed and applied t' t' line along t' length o' t' side booster. Aye aye! T' booster was then put into place on t' correspondin' line on t' central booster. T' side boosters have an angled cut at t' bottom. Ahoy! T' instruction are clear that t' angle faces aft. They are also clear that t' longer part o' t' bevel cut be t' side that abuts t' central booster. Begad! Begad! What is a bit less clear in t' directions is exactly how far forward or aft t' side boosters sit. Well, blow me down! Avast! I looked at t' photos on t' front page and this still remained unclear. Begad! I did notice that t' lines marked for t' side boosters contained tick marks at t' same level as those which marked t' rearward extent o' t' fins. Ya scallywag! I decided t' interpret them as such. Avast, matey, me proud beauty! T' process was repeated with t' opposite side booster.

Next up, t' side booster motor mounts needed t' be installed. This was done by swabbin' some yellow glue into t' body tube, pushin' t' mount partway in, swabbin' in another rin' o' glue and then shovin' it home. T' motor mounts are inserted t' t' point where t' aft centerin' rin' is flush with t' shorter part o' t' bevel cut. Begad! T' instructions also suggest that t' engine hooks be aligned outboard. T' process was repeated with t' opposite side booster and fillets were applied.

Next up came t' central motor mount for t' booster. Begad! This one had three centerin' rings. Ya scallywag! Ahoy! I swabbed some glue into t' forward end then swabbed in a rin' aft. Avast, me proud beauty! I inserted t' motor mount so that t' first two rings were in t' BT and then swabbed on a third ring. T' mount was then shoved home with t' end o' t' motor tube level with t' end o' t' BT and t' engine hook centered on one side. Aye aye! Well, shiver me timbers, blow me down! This left a significant part o' t' motor tube extendin' out t' front o' t' booster. Blimey! Blimey! Fillets were applied and t' booster was set aside t' dry for a while.

As t' booster unit dried, me hearties, me hearties, I worked for a while on t' booster recovery system. This consists o' a streamer deployin' from each o' t' side boosters but nothin' in t' central one. Avast, me proud beauty! This did nay trouble me. Avast, me proud beauty! Avast! T' shock cord mounts did. Both for t' booster and t' sustainer, Estes style tri-folds are used. Aye aye! There are a few important differences though.

Instead o' mountin' elastic t' t' tri-fold, shiver me timbers, ya bilge rat, a Keelhaul®©™harness is provided. These harnesses consist o' a length o' Keelhaul®©™with a loop in t' middle and t' two ends are tucked into t' tri-fold. Begad! Blimey! I probably would have modified this system were it nay for 2 things. Blimey! Blimey! First, I had forgotten about it and already installed t' side motor mounts, me preferred point o' attachment, and second, matey, me bucko, arrr, I still had nay brought me stash o' Keelhaul®©™to me new rocket works. Begad! Blimey! I decided t' give t' tri-fold a try.

T' two mounts were assembled in t' standard fashion and pushed into t' side tubes. Avast, me proud beauty! My intention, ya bilge rat, ya bilge rat, once t' yellow glue dried completely, was t' slather a coatin' o' epoxy on each.

T' designed mount also consists o' a length o' 1/8" sewin' elastic tied t' a snap swivel at each end. Well, blow me down! Blimey! One end snaps t' t' Keelhaul®©™harness and t' other t' t' eye bolt provided pre-installed in t' side booster nose cone. Avast, me proud beauty! Blimey! A Sky Gripper streamer is then tied into t' elastic. Begad! Blimey! T' process, me bucko, o' course, matey, repeats on t' opposite side.

T' glue on t' booster unit had yet t' sufficiently dry so I turned me attention t' t' motor mount for t' sustainer. This was a simple affair and consisted o' cuttin' a slit in t' tube, insertin' t' engine hook, matey, me hearties, me bucko, tapin' t' hook down, installin' t' thrust ring, me bucko, installin' 2 centerin' rings and filletin' t' assembly.

After lettin' t' glue set up for a full day, I next installed t' stage coupler. This is a deceptively easy step and can be messed up. Well, blow me down! T' coupler consists o' a simple couplin' tube that slides into each stage. Ahoy! I found 2 things when tryin' t' slide it into t' booster. Begad! Aye aye! It was a tight fit t' begin with and needed some sandin' and that I had been sloppy with t' glue while filletin' t' motor mount. Begad! This meant that I had t' try and remove t' buildup. This was painstakingly accomplished with a razor knife, me bucko, sandpaper, and a popcicle stick t' move t' sandpaper in t' space betwixt t' motor tube and t' BT. Arrr! Finally, I got t' coupler t' where it fit. Arrr! T' instruction indicate that t' coupler should be put in place with 5 minute epoxy and this I did, rememberin' t' mix enough t' also coat t' tri-fold mounts.

While waitin' for t' epoxy t' set, me bucko, me bucko, I installed t' sustainer motor mount in t' upper BT. Begad! Blimey! This was a simple matter o' ringin' t' tube with glue and shovin' it in. T' engine hook aligns with t' lug line and t' bottom o' t' motor mount goes flush with t' bottom o' t' BT. Begad! Ahoy! A fillet was then applied and another build session ended.

After t' coupler was safely dry, me bucko, I proceeded t' t' next step which was t' drill a pair o' holes in it t' vent gases durin' staging. Arrr! Aye aye! T' instruction are clear in indicatin' that t' holes are t' be drilled nay only in t' coupler but also in t' motor tube itself. Well, me bucko, blow me down! This was accomplished with an electric drill. Well, arrr, blow me down! After t' holes were drilled, me hearties, t' shavings were trimmed away and t' holes were strengthened by wickin' some thin and runny CA into them. Well, blow me down! I then reamed t' holes once more with t' drill bit sans t' drill.

Installin' t' fins on t' sustainer be a simple affair. I rounded them as I had done with t' booster and then used CA t' affix them t' t' pre-marked lines. A few hours later, I began t' fillet them with yellow glue.

In order t' keep myself gainfully occupied while t' fillets on t' sustainer fins were settin' up, me hearties, I got t' work on t' recovery system for t' sustainer. Avast! Blimey! It be in most respects identical t' t' ones for t' booster. Well, blow me down! Aye aye! Blimey! A Keelhaul®©™® harness be mounted into a tri-fold and t' tri-fold be mounted into t' BT. Blimey! Blimey! Well, blow me down! Blimey! T' elastic for this assembly was a bit wider, shiver me timbers, me hearties, 1/4" I think, and be again tied t' a snap swivel at each end. Begad! Blimey! A 2" Sky Gripper streamer was tied into t' system as well.

T' HH4 comes with a single 3/16" launch lug. Ahoy! T' instructions call for it t' be cut in half and for t' two halves t' be glued onto t' provided line on t' sustainer. Arrr! This be done with yellow glue and a short piece o' rod t' keep t' lugs aligned.

When all glue joints seemed t' be strong, matey, ya bilge rat, I decided t' test fit t' booster and sustainer and found a few problems. Arrr! T' first problem t' surface was that t' fit over t' coupler be extremely tight. Arrr! Arrr! I doubt if successful stagin' would be a real possibility. Begad! This be rectified with t' copious used o' sandpaper thinnin' down t' coupler. In me mind, I removed quite a bit o' material but t' coupler sill seems t' be plenty thick. Aye aye! It might also still be a bit tight. I decided t' revisit t' issue after primin' and painting.

T' second problem had t' do with t' actual fittin' o' t' sustainer onto t' length o' t' coupler. Begad! I have no doubt that this was completely and issue havin' t' do with me nay t' kit, me bucko, shiver me timbers, but I found that when t' sustainer was on as far as it could be made t' go, me bucko, thar was still about 3/8" o' coupler showing. Well, blow me down! I took care o' this by firin' up t' sandin' wheel and sandin' t' length down.

With that done, t' nose cone was put into place and t' rocket was ready for finishing.

Finishing:
Finishin' o' t' HH4 began with sealin' t' balsa. Since this rocket be built in a new venue, I found t' me disgust that I had nay yet brought over any Elmer's sealer. Blimey! I did find a bottle o' old fashioned sandin' sealer though and used that. Arrr! T' balsa be in pretty good shape and a total o' 3 coats was used with some minor sandin' after t' final coat. T' rocket was then primed with Kilz.

T' primed rocket was wet sanded with 320 grit sandpaper and then painted gloss yellow. Ahoy! T' plan is t' make this a 2 tone rocket with red and yellow.

I decided t' do t' easy thin' with t' red. Well, blow me down! Blimey! Ahoy! Blimey! I masked t' fins at an angle and covered up t' main body o' t' sustainer. Ahoy! Blimey! Blimey! Blimey! T' intention was t' give me red triangles on t' fins and a red nosecone. Blimey! Blimey! It worked.

I have recently sung t' praises o' Frog maskin' tape. I used t' same tape here but encountered problems o' me own making. Aye aye! Recall that I had nay used Elmer's filler but sandin' sealer. Begad! Begad! I have nay used this in a long while. Arrr! I apparently needed a few more coats. Ahoy! Paint did leak through some o' t' "pits" in t' balsa. Compared t' what I am used t' producing, arrr, though, ya bilge rat, ya bilge rat, ya bilge rat, it is just fine.

I did t' booster unit in t' same colors but reversed t' prominence. I used mainly red with yellow NCs and fin tips. Well, blow me down! Begad! I had t' same problem as before with t' bleedin' and for t' same reason.

I was still havin' trouble with t' tightness o' t' stage coupler. Avast, me proud beauty! I sanded and sanded and t' thin' be still too tight. Ahoy! Begad! A tip on TRF helped out. Begad! I soaked t' coupler with CA t' strengthen it and then started sandin' again. Aye aye! I smartly realized I was gettin' nowhere until I remembered me new belt sander. Well, blow me down! I fired it up and carefully sanded down t' coupler, turnin' it all t' while. When it fit well, I reapplied CA and sanded smooth.

My only real wish here is for a few illustrations in t' instructions.

Construction Rating: 4 out o' 5

Flight:
Flyin' t' HH4 was painful. Begad! It be probably t' rocket I most looked forward t' flyin' o' me recent builds.

I started off conservatively with just t' sustainer on a B6-4. Avast, me proud beauty! It flew well. Begad! It would nay set any records, but it certainly performed adequately.

T' next flight be with t' full rig. Begad! Begad! Both side boosters were C6-5s. Aye aye! Blimey! T' central booster be a D12-0. Blimey! In t' sustainer, I went with another B6-4.

I remembered thinkin' that this be a heavy rocket as I set it up on t' pad. Avast, me proud beauty! Begad! I wish I had done some more thinkin' along those lines.

K&S Heavy HitterK&S Heavy Hitter

All three o' t' booster motors ignited and t' rocket seemed t' fly well for t' first 100 feet or so. Well, blow me down! After that, it whipped around all over t' sky scarin' t' local wildlife and elicitin' sarcastic comments from all present. Then stagin' occurred.

It staged well. Blimey! T' problem was that it be nay pointed up when it did so. Blimey! It was almost horizontal. Ya scallywag! Arrr! As it flew pretty straight, gravity took its toll on t' rocket and t' nose began t' dip. Aye aye! Aye aye! It powered into t' parkin' lot o' t' Alamo Fireworks warehouse. Avast! I imagine that warehouse is pretty full right now as they gear up for t' 4th.

K&S Heavy HitterK&S Heavy Hitter

Before recoverin' t' booster, one theory held that one o' t' booster motors had nay ignited. Avast, me proud beauty! Blimey! Inspection revealed that all had. I am convinced that this was a stability problem and that I should have done a swin' test and added some weight.

My abysmal performance was due t' switchin' t' 18mm motors. I put C's in t' side boosters and a B be t' sustainer. That tripped t' CG.

K&S Heavy HitterK&S Heavy Hitter

Recovery:
T' streamers on t' side boosters deployed fine but tangled just a little bit. Arrr! T' booster was recovered in good shape and will be used for something. I don't know what as yet.

K&S Heavy HitterK&S Heavy Hitter

T' sustainer streamer deployed fine on t' maiden flight but did nay get a chance t' do so on t' second flight. Aye aye! It be probably somethin' t' do with impactin' t' parkin' lot under thrust.

Flight Rating: 3 out o' 5

Summary:
I still like this rocket. I think t' problems experience were due t' me. Avast, me proud beauty! I will probably try it again at some point because it is different.

Overall Rating: 4 out o' 5

 

Update 8/9/08:
I wrote t' review for this rocket and I would like t' offer this as an addendum. Avast, me proud beauty! Blimey! Well I finally got t' try t' rebuilt HH4. Begad! I decided t' try just t' sustainer first and loaded up a C6-5. Avast! Blimey! It took off great, shiver me timbers, ejected at apogee and came down under its streamer. It be time t' try t' BIG TIME. With that done, it was time t' try t' full stack. Ahoy! Begad! Blimey! T' sustainer had only a B6-4 but t' booster had 2 B6-0s and a D12-0. It weathercocked a bit on take off but staged correctly and everythin' worked, includin' me. It be a long walk and insecure people who electrify their barbed wire fences should be shot on sight as a public service. Begad! I'm happy with this one. (PHOTO CREDIT: RIGHT and BOTTOM Dave Hein)

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Flights

Comments:

avatar
J.A.L. (June 25, 2008)
Scott is 100% correct as to the motor problem. I chose the motors by memory and reversed the side boosters and sustainer motors. The rocket was unstable because I messed up. K&S went above and beyond the call in terms of customer service. I wanted to buy a new sustainer because I REALLY LIKE THIS ROCKET. Scott would not sell me one; he insisted on giving it to me instead. THANKS K&S. I appreciate it and will most a revision when I get the sustainer rebuilt.

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