Constructin' t' THOY Phoenix

This is a high power rocket kit originally developed by Tiffany Hobbies O' Ypsilanti (Michigan?), ya bilge rat, me hearties, and now produced by Rocket R&D. Arrr! T' suggested motors run from G t' H, matey, but unless you build very light, G’s might work only on absolu

tely calm days. Well, ya bilge rat, blow me down! I won this kit in an online raffle sponsored by Magnum Hobbies almost three years ago, ya bilge rat, me bucko, but waited until this winter t' build it.

Components

T' included parts are o' very high quality. T' 4" body tube is thick-walled kraft paper, with marks showin' where t' fin slots and launch lug need t' go. You must cut t' slots yourself. T' fins (8) and centerin' rings (2) are beautiful, ya bilge rat, made o' 1/8" plywood and cut perfectly. Avast! T' fins are through t' wall, shiver me timbers, matey, and t' tabs go all t' way t' t' motor mount. Avast, me proud beauty! T' top centerin' rin' comes with a braided steel shock cord anchor pre-mounted, arrr, and needs only a spot o' epoxy t' finish it off. Begad! T' nose cone is from ACE, and interestingly enough has a screw cap located on t' bottom instead o' t' customary plastic loop. Begad! T' motor mount tube is 38mm. Begad! Completin' t' kit is a ½" launch lug , a nine foot length o' nylon webbin' (1" wide) shock cord, me bucko, a 36" nylon parachute, a page o' self-adhesive decals for military style detailing, clay for nose weight, along with two pages o' instructions, me hearties, one o' which is a general guide t' paintin' and decal placement. Begad! T' instructions are basic but complete, arrr, matey, arrr, and include some decent diagrams for assembly steps. Begad! It is assumed that you have some buildin' experience. Ahoy! Avast, me proud beauty! Apparently, ya bilge rat, me hearties, at some point a different nose cone be supplied, matey, because t' instructions call for tyin' t' shock cord t' t' plastic loop on t' nosecone, which, as noted above, doesn't exist. Avast, me proud beauty! Avast, me hearties, me proud beauty! T' decals were t' weakest part o' t' kit. Avast! I don't much like self-adhesive decals anyway, but these were among t' worst I've seen. Arrr! T' printin' be smudged in several places and peelin' in others (age may have been a problem). Blimey! Arrr! T' finished product is acceptable from 6 feet away, me hearties, which is good enough for me, but t' decals really disappoint close up. Ya scallywag! Well, me bucko, blow me down! A little effort t' re-create your own water slide decals t' match, arrr, shiver me timbers, or t' have them cu

stom made is an option t' consider.

Construction

For t' most part, construction be straightforward. Begad! Well, shiver me timbers, blow me down! T' fin slots were cut usin' a new x-acto blade and a straightedge. Arrr! Begad! Take your time and don't try t' cut all t' way through at once and you'll be done before you know it.

T' instructions give measurements t' sand t' fins t' their true scale shape, me bucko, but after slightly goofin' up t' first fin, me bucko, I just rounded them all off. Avast, me proud beauty! Elmers Fill ‘n’ Finish was used t' seal and fill t' grain on t' fins and t' fill t' body tube spirals.

To me, t' biggest worry about any Phoenix model are those aft fins. Ahoy! They just look like a pop off waitin' t' happen. Begad! T' further strengthen this area, I added a third centerin' rin' t' sandwich t' tabs o' t' lower fins. Arrr! This extra rin' was made o' two thicknesses o' balsa, glued together with t' grains runnin' perpendicular, and then thin CA was soaked into t' wood. Avast! Well, me bucko, blow me down! Very light and strong.

One trick I've found w

henever workin' with fin tabs that go all t' way t' t' motor tube is t' trim a small bit o' t' corner where it's goin' t' meet a centerin' ring. Begad! Avast, me proud beauty! This way there’s room for any glue fillet that might already be present. Avast, me proud beauty! Avast, me proud beauty! See t' illustration for what I mean.

T' instructions are very clear, and make assemblin' t' motor mount and fins a two-step process, arrr, first t' motor mount, me hearties, then t' fins. Well, blow me down! I'll describe here how I did it, ya bilge rat, which was t' combine t' steps into one. T' reason I did it me way was t' strengthen t' bottom fin section usin' that extra centerin' ring.

Before doin' this, shiver me timbers, drill two small holes in t' balsa rin' and thread some strin' through them. These are your handles, matey, me hearties, and you'll see what they're for in a minute.

First thin' is t' glue t' front centerin' rin' into place on t' motor tube as indicated in t' instructions. Well, blow me down! When dry, I slipped t' balsa rin' over t' back end o' t' motor tube without gluin' it, matey, shiver me timbers, just t' center t' motor tube correctly. Arrr! Then I set t' rocket upright and drizzled more glue around t' joint where t' top centerin' rin' meets t' body tube. Well, blow me down! Tilt t' tube slightly t' make sure t' entire edge o' t' rin' is glued t' t' tube wall.

Once dry, ya bilge rat, I turned t' rocket over again and, usin' those strin' handles, removed t' bottom centerin' ring. Avast, me proud beauty! Now I glued t' forward set o' fins into place, matey, makin' sure that they were aligned correctly. Fillet well on t' inside where t' tab comes through t' slot and at t' motor tube joint.

At this point, arrr, I had t' straighten t' forward fins, me bucko, me bucko, because two o' them had developed a slight bow from leadin' t' trailin' edge. Avast! Avast! T' way I did this be t' clamp a straight steel bar along t' length o' t' fin, ya bilge rat, which forced it straight. Well, blow me down! Next came punchin' small holes into t' body tube along t' fin root, me bucko, me hearties, which allows t' epoxy t' flow into them and create ‘rivets’ as it cures. T' final step be layin' a good fillet o' epoxy along t' fin root. T' glue held t' entire fin root straight, shiver me timbers, which removed t' warp from t' plywood. Ya scallywag! Each side o' each fin was done t' same way.

Time for t' second centerin' rin' (the one made from balsa) and bottom fins. Place t' centerin' rin' on t' tube, and let it slide down past t' bottom fin tab slots. Avast! Next, me bucko, insert t' bottom fins through t' slots, arrr, me bucko, mix up a small batch o' 5 minute epoxy, ya bilge rat, and use t' strin' t' pull t' centerin' rin' up tight against t' bottom fin tabs. Well, matey, blow me down! Blimey! Add small dabs o' epoxy betwixt t' fin tabs along t' body tube wall and motor tube, so that once t' epoxy cures t' rin' is in place. Aye aye! Blimey! T' fins are still nay glued into place, matey, just t' balsa centerin' ring, me hearties, which acts as a ‘floor’ for t' lower fin tabs (see t' picture).

T' bottom fins must be aligned with t' top fins before gluin' them into place. Well, blow me down! I used a straight wooden yardstick clamped along t' length o' t' upper fin, then clamped in turn t' t' bottom fin t' get t' alignment needed. Well, blow me down! Ahoy! This lined up t' fin roots, but t' ensure that t' two fins both were at t' same angle t' t' tube, I used an Estes 2-piece rod, and clamped one half on each side o' t' fins, ya bilge rat, runnin' with t' leadin' edge (see t' picture). Avast! Begad! Then I glued t' fin and fin tab into position. Fillet everythin' well, arrr, ya bilge rat, inside and out. Aye aye! Let it dry, me bucko, then do t' next fin. Begad! When you're done, you'll have a rock solid assembly for t' bottom fins, arrr, matey, and they'll be perfectly aligned.

Once dry, arrr, I fastened t' bottommost centerin' rin' into place, ya bilge rat, and filleted it well. Arrr! Ya scallywag! Instead o' centerin' t' launch lugs betwixt t' fins as called for in t' instructions, me hearties, I offset th

em slightly closer t' one side, so that I could install rail buttons as well.

On t' t' nosecone. After lightly sandin' t' remove t' mold seam, matey, arrr, as well as t' provide some ‘tooth’ for t' finish t' hold on to, I packed t' supplied clay into t' nosecone. Usin' a dowel as a ramrod, me bucko, arrr, t' clay was pushed as far as possible towards t' tip. Ahoy! Next I drilled several 1/16" holes through t' nosecone at t' level o' t' clay. Coverin' these holes with maskin' tape, ya bilge rat, I then poured a batch o' 15 minute epoxy into t' nosecone, on top o' t' clay. Well, me hearties, blow me down! Once again, t' epoxy ran into t' holes, creatin' rivets as it cured and ensurin' that t' clay would stay right at t' top o' t' nose. Arrr! Once cured, ya bilge rat, t' maskin' tape was removed, and t' holes and rivets were sanded smooth.

Finishin'

I covered t' entire rocket with 3 coats o' ruddy brown automotive primer, lightly sandin' betwixt coats. Well, blow me down! Blimey! Blimey! Blimey! This primer has a high solids content, shiver me timbers, and filled t' last o' t' spiral grooves and wood grain. Avast, me proud beauty! Blimey! Read t' can though! Blimey! T' brown primer that I used was leftover from some auto bodywork I did a while back, and had a dryin' time o' 5 days, which I've never heard o' before for any other primer (and didn't think about until after I'd already sprayed t' first coat). Ahoy! Blimey! T' body o' t' Phoenix is pale dove gray, shiver me timbers, so – 5 days later – I next sprayed t' body with 2 coats o' Krylon white primer, sandin' betwixt coats. Ahoy! Blimey! Ya scallywag! Blimey! I was worried that t' gray would have a hard time coverin' t' brown primer, ya bilge rat, so I chose t' white t' lighten t' final coat color even more. Avast! Blimey! T' nosecone is white, ya bilge rat, so I used Krylon gray primer there, mainly so I could tell when I had good coverage on t' final color coat. Avast! Blimey! Sprayin' white paint on white primer is tough. I set t' whole thin' aside t' dry for a week.

Final Details

T' markings guide provided in t' instructions is pretty general, and since this is just ‘scale like’, I didn't feel real obligated t' follow it t

o t' letter. Avast, me proud beauty! I opted t' simplify t' stripin' scheme, arrr, mostly t' cut down on t' difficult maskin' needed (probably me least favorite rocket buildin' step). T' silver stripes are mylar tape. Ya scallywag! Blimey! T' decals were added more or less where indicated, and t' tip was painted silver usin' a brush and Testors silver model paint from a jar. Avast! Once again I set it aside for several days, arrr, arrr, then clear coated everythin' usin' Future floor finish applied with a soft rag.

I didn't use t' supplied nylon webbin' for t' shock cord, me hearties, shiver me timbers, preferrin' 20 feet o' 3/8" tubular nylon attached with a quick link. Well, blow me down! At t' nosecone end, I drilled two holes on either side o' t' screw cap – one on each molded half - and threaded more tubular nylon through both holes as a harness where t' shock cord can be attached with another quick link. There would have t' be massive structural failure o' t' entire base o' t' nosecone t' experience a separation failure at that point.

Motor retention clips were formed from strip brass stock, fastened with cap screws fitted into blind nuts installed in t' aft centerin' ring. Begad! Arrr! Blimey! A Pratt heat shield was added as wadding.

T' final, full up, shiver me timbers, everything-but-the-motor weight is 43.5 ounces.

Flight

First flight be at Whitakers, ya bilge rat, N

orth Carolina on March 25, 2001, on an H180W with a medium delay. Arrr! At ignition she punched off t' pad straight up, matey, movin' fast. Aye aye! Blimey! Durin' t' coast phase, arrr, t' fins made a neat whistlin' sound, and t' chute ejected just after apogee. Begad! T' chute brought t' Phoenix down t' a soft landin' less than 100 yards from t' pad.

Post Flight

T' Pratt heat shield did its job perfectly, without so much as a single scorch on t' chute or shroud lines. Begad! T' 36" chute is fine for near-calm days, but I think that on windier days I'll probably use a 32" or even 30" chute, ya bilge rat, especially since t' aft fins are reinforced and should be able t' handle a harder landing.

All in all, arrr, this is an impressive kit! T' Phoenix is a challenge t' build without bein' overly complex, and t' end result is a great lookin' rocket that attracts attention. Arrr! There be a lot o' satisfaction for me in completin' this rocket, and t' fact that she flies like a dream just made t' whole experience that much better. Ya scallywag! Highly recommended.