Estes Star Wars R2-D2(2) Modification

Modification - Star Wars R2-D2(2) {Modification}

Contributed by Ken Johnson

Manufacturer: Modification

Brief:
Another in t' continuin' series o' improved "little" R2-D2 rockets from Estes. Well, blow me down! Begad! This one features what t' "big" R2 had all along: A REAL nose cone, me hearties, me bucko, thereby eliminatin' recovery failure.

Modifications:
T' first thin' that had t' go be t' top, ya bilge rat, me hearties, so R2 was beheaded at t' blue band, just below t' reinforced bulkhead. This bulkhead be then lowered about an inch and reattached t' t' inside o' t' body usin' CA, shiver me timbers, then reinforced on both sides with 2 hour epoxy. Ya scallywag! T' shock cord attaches here.Headless R2 (Question: why is Estes so stingy with shock cord on all other rockets, but gives out 3 times what is needed with t' little R2?).

T' thrust rings were attached t' t' inner tube, arrr, and t' whole thin' was slathered liberally with 5 minute epoxy. Aye aye! Strength was me goal, arrr, and weight considerations were nay a concern. Avast, arrr, me proud beauty! I think I met those goals.

Attachment o' t' head be a real challenge. Avast! Aye aye! Since t' head had no shoulder t' attach t' t' body like a real nose cone, matey, me hearties, me bucko, I chose t' cut up one o' t' 3000 or so AOL CDs I get in t' mail each year. Ahoy! Perfect. Begad! Ya scallywag! It was attached t' t' bottom o' t' head with CA, matey, then epoxy, and t' shock cord attaches here. Begad! Begad! T' keep things straight, and t' give me a place t' put nose weight, I attached t' plastic centerin' rings for t' original motor pod t' t' head. This was done by usin' a short piece o' 18mm tube, then be centered into t' head by a process that was far more complicated than anythin' I've ever done on a mid-power rocket. Ya scallywag! Naturally, arrr, arrr, 5 minute epoxy holds it all in place, me bucko, me bucko, and it leaves a nice little hole in t' center so I can adjust t' nose weight. Blimey! All t' paper items were soaked in CA for a little strength, arrr, and unfortunately t' fumes attacked one o' me eyes. Please use proper safety equipment if you use CA!

I will from now on. Begad! Believe me, it took a LOT o' engineerin' t' get t' rocket this far. Avast! But it was all worth it. Begad! T' fins were recycled from R2-D2.3, and was about all that be salvageable. Aye aye! Avast! A nice nylon parachute guarantees a shred proof recovery, but fit is TIGHT.

Construction:
A basic R2-D2 kit from Estes can be had for really cheap these days; I bought a half dozen off eBay for less than t' price o' a cheap mid-power rocket.R2 Guts Why? Well, ya bilge rat, I love these little things, me hearties, but t' factory recovery system left a lot t' be desired. Well, blow me down! Ya scallywag! And I've tried several methods t' improve upon t' ill-fated design Estes had, me bucko, includin' Keelhaul®©™®, me hearties, matey, elastic, arrr, and tubular nylon. Begad! Blimey! Nothin' worked reliably. Begad! Begad! Blimey! And t' second reason I did it is because I just love t' overpower Estes and Quest rockets.

So, arrr, I decided right from t' start that R2-D2 (designated R2-D2.4) would have a real nose cone like its big brother. Ahoy! And since I was at it, why nay a 29mm mini R2? After all, arrr, me hearties, R2-D2.3 was 24mm, and worked extremely well. Avast! (Unfortunately, arrr, it met its demise at t' hand o' one o' Aerotech's famous bonus delays)

T' original kit be a real quality piece, and was one o' t' few I received without warped fins. Aye aye! Ya scallywag! These fins will be used on me son Josh's R2. Blimey! I haven't finished this rocket, but plan on paintin' it all flat white with bumper chrome head and painted on decals. Begad! Everythin' fit wonderfully, matey, but took far more work than I anticipated. Avast! T' results don't reflect this, me hearties, me hearties, but it was definitely a challenge. Arrr! Ya scallywag! And that be most o' t' reason I built it. Ya scallywag! Ahoy! I love engineerin' challenges. (That's why I don't use RocSim).

Flight:
As I stated in t' beginning, I built this rocket with 29mm in mind, matey, matey, and thus was reinforced for use with a single use G80. Begad! Avast! However, me bucko, shiver me timbers, t' short, me hearties, squat body has extremely short polar moments, shiver me timbers, shiver me timbers, and for safety reasons I decided t' cut down t' power. Avast, me proud beauty! After all, matey, me hearties, who wants their 5 year old t' be chased around t' launch site by a screamin' R2? If it went unstable, it might get nasty. Avast! As it turns out, a D will get it goin' reasonably well, me bucko, and a long burn E6 should satisfy anybody's quest for altitude. Blimey! So a 24mm motor tube be put in place, with a paper engine block in t' top o' t' motor tube. Blimey! Aye aye! (Past experience with R2-D12 showed me that t' stock Estes retainin' clip will nay hold up t' E power for long.)

FLIGHT: With a D12-5, t' little R2 will get up with decent speed, me hearties, and hit approximately 500 t' 600 feet, dependin' on which spotter's info you use. Ya scallywag! Recovery is perfect. Blimey! Prep is a breeze, me hearties, use a little cellulose waddin' (not really necessary, but I like t' feel safe) and friction fit t' motor. Avast, me proud beauty! Wrap up t' lengthy shock cord and stuff it into t' tube on top o' t' chute. Begad! Then pop on t' head.

On an E15-7W, I have no idea how high it goes, ya bilge rat, because it's hard t' see at that altitude. Aye aye! But t' launch is worth it all. People look at t' rocket with disdain when it is announced, and it looks tiny out thar on t' pad. Aye aye! Some scoff about t' reported motor size, but when t' motor roars t' life and R2 becomes a blur instantly, ya bilge rat, shiver me timbers, jaws drop open. And that's what I like about it.

Summary:
Pros: Attention getter, rapid take-off, perfect recovery.

CONS: Took too long t' build, matey, matey, hard t' spot, very sensitive t' wind, me hearties, fly only on calm days.

Comments:

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Ken Johnson (June 4, 2015)

Rest In Peace. Or pieces; the ejection charge blew it to smithereens when it came down a little fast. Will not rebuild.

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