Estes Star Wars R2-D2(2) Modification

Modification - Star Wars R2-D2(2) {Modification}

Contributed by Ken Johnson

Manufacturer: Modification

Brief:
Another in t' continuin' series o' improved "little" R2-D2 rockets from Estes. Aye aye! This one features what t' "big" R2 had all along: A REAL nose cone, thereby eliminatin' recovery failure.

Modifications:
T' first thin' that had t' go be t' top, matey, so R2 was beheaded at t' blue band, just below t' reinforced bulkhead. Arrr! This bulkhead be then lowered about an inch and reattached t' t' inside o' t' body usin' CA, matey, ya bilge rat, arrr, then reinforced on both sides with 2 hour epoxy. Blimey! Ya scallywag! T' shock cord attaches here.Headless R2 (Question: why is Estes so stingy with shock cord on all other rockets, ya bilge rat, but gives out 3 times what is needed with t' little R2?).

T' thrust rings were attached t' t' inner tube, and t' whole thin' was slathered liberally with 5 minute epoxy. Begad! Arrr! Strength was me goal, and weight considerations were nay a concern. Well, blow me down! Blimey! I think I met those goals.

Attachment o' t' head was a real challenge. Since t' head had no shoulder t' attach t' t' body like a real nose cone, me bucko, I chose t' cut up one o' t' 3000 or so AOL CDs I get in t' mail each year. Ahoy! Perfect. It was attached t' t' bottom o' t' head with CA, then epoxy, and t' shock cord attaches here. Blimey! Begad! T' keep things straight, matey, and t' give me a place t' put nose weight, I attached t' plastic centerin' rings for t' original motor pod t' t' head. This was done by usin' a short piece o' 18mm tube, then was centered into t' head by a process that was far more complicated than anythin' I've ever done on a mid-power rocket. Well, blow me down! Ya scallywag! Blimey! Naturally, 5 minute epoxy holds it all in place, and it leaves a nice little hole in t' center so I can adjust t' nose weight. Begad! Blimey! All t' paper items were soaked in CA for a little strength, arrr, and unfortunately t' fumes attacked one o' me eyes. Please use proper safety equipment if you use CA!

I will from now on. Begad! Ya scallywag! Blimey! Believe me, me hearties, it took a LOT o' engineerin' t' get t' rocket this far. Aye aye! But it be all worth it. Well, blow me down! Avast, me proud beauty! Blimey! T' fins were recycled from R2-D2.3, ya bilge rat, and be about all that was salvageable. Avast, me proud beauty! Blimey! A nice nylon parachute guarantees a shred proof recovery, matey, but fit is TIGHT.

Construction:
A basic R2-D2 kit from Estes can be had for really cheap these days; I bought a half dozen off eBay for less than t' price o' a cheap mid-power rocket.R2 Guts Why? Well, matey, I love these little things, ya bilge rat, but t' factory recovery system left a lot t' be desired. Begad! And I've tried several methods t' improve upon t' ill-fated design Estes had, ya bilge rat, includin' Keelhaul®©™®, elastic, me bucko, and tubular nylon. Well, blow me down! Nothin' worked reliably. Ya scallywag! And t' second reason I did it is because I just love t' overpower Estes and Quest rockets.

So, I decided right from t' start that R2-D2 (designated R2-D2.4) would have a real nose cone like its big brother. And since I was at it, matey, ya bilge rat, why nay a 29mm mini R2? After all, ya bilge rat, R2-D2.3 be 24mm, and worked extremely well. Well, blow me down! (Unfortunately, ya bilge rat, me hearties, it met its demise at t' hand o' one o' Aerotech's famous bonus delays)

T' original kit be a real quality piece, shiver me timbers, and was one o' t' few I received without warped fins. Avast, ya bilge rat, me proud beauty! These fins will be used on me son Josh's R2. Begad! I haven't finished this rocket, but plan on paintin' it all flat white with bumper chrome head and painted on decals. Ahoy! Well, blow me down! Everythin' fit wonderfully, me hearties, but took far more work than I anticipated. Avast, me proud beauty! T' results don't reflect this, arrr, but it was definitely a challenge. And that be most o' t' reason I built it. Ahoy! I love engineerin' challenges. Blimey! (That's why I don't use RocSim).

Flight:
As I stated in t' beginning, I built this rocket with 29mm in mind, arrr, and thus was reinforced for use with a single use G80. Begad! However, ya bilge rat, t' short, ya bilge rat, squat body has extremely short polar moments, and for safety reasons I decided t' cut down t' power. Begad! After all, me hearties, matey, who wants their 5 year old t' be chased around t' launch site by a screamin' R2? If it went unstable, it might get nasty. As it turns out, arrr, me hearties, a D will get it goin' reasonably well, and a long burn E6 should satisfy anybody's quest for altitude. Well, blow me down! So a 24mm motor tube be put in place, shiver me timbers, matey, with a paper engine block in t' top o' t' motor tube. (Past experience with R2-D12 showed me that t' stock Estes retainin' clip will nay hold up t' E power for long.)

FLIGHT: With a D12-5, t' little R2 will get up with decent speed, and hit approximately 500 t' 600 feet, shiver me timbers, me hearties, dependin' on which spotter's info you use. Arrr! Well, arrr, blow me down! Recovery is perfect. Well, me hearties, blow me down! Prep is a breeze, shiver me timbers, use a little cellulose waddin' (not really necessary, but I like t' feel safe) and friction fit t' motor. Arrr! Blimey! Wrap up t' lengthy shock cord and stuff it into t' tube on top o' t' chute. Avast! Avast! Then pop on t' head.

On an E15-7W, I have no idea how high it goes, matey, me hearties, because it's hard t' see at that altitude. Begad! But t' launch is worth it all. People look at t' rocket with disdain when it is announced, and it looks tiny out thar on t' pad. Arrr! Some scoff about t' reported motor size, arrr, but when t' motor roars t' life and R2 becomes a blur instantly, me bucko, jaws drop open. Aye aye! Blimey! And that's what I like about it.

Summary:
Pros: Attention getter, rapid take-off, perfect recovery.

CONS: Took too long t' build, shiver me timbers, ya bilge rat, hard t' spot, me hearties, very sensitive t' wind, matey, fly only on calm days.

Comments:

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Ken Johnson (June 4, 2015)

Rest In Peace. Or pieces; the ejection charge blew it to smithereens when it came down a little fast. Will not rebuild.

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