Manufacturer: | Physics of Flight ![]() |
Brief:
An interestin' lookin' kit - single stage 29 or 24mm motors with single stage
parachute recovery usin' a floatin' piston.
Modifications:
Recovery system, and motor mount, as described below.
Construction:
One o' Missiles for Peacefull Purposes' creations - t' Raptor is a truly cool
lookin' kit. Ya scallywag! I had seen various videos and pictures o' t' rockets and when
Physics o' Flight started t' make them, me bucko, I wanted one. Avast, me proud beauty! I had t' wait a while
though, me bucko, before actually gettin' one - I picked up mine at IRW 2002 from Rockets
and Things and had a look through t' kit t' see if I had all t' parts. Arrr! Well, blow me down! I was
actually missin' a payload section eye bolt, ya bilge rat, one brass crimp and a motor mount
adapter centerin' ring, and started out on t' build. T' only disappointment
was t' elastic shock cord, ya bilge rat, arrr, however this be kept, matey, but extended t' 12'.
First up was t' motor mount (29mm inside diameter) which I made up with some two ton epoxy (the part that I least wanted t' fail). Blimey! Ahoy! It was all fairly simple stuff. Ahoy! T' main airframe was BT-60 and t' superb quality centering rings fitted a treat. Arrr! I had t' cut a notch in t' top two centerin' rings for the steel cable shock cord and made a noose with it that was fitted betwixt the middle and first centerin' ring, me hearties, and then crimped. Avast, me proud beauty! Well, blow me down! Just for safety I epoxied the shock cord noose t' t' motor mount.
Whilst t' epoxy
on t' motor mount was curing, I set about markin' t' tube for t' fin
positions. Arrr! Unfortunately t' fin markin' guide didn't meet up where it was
supposed t' on t' tube, matey, so I had t' take t' positions off another Raptor, ya bilge rat, I
did t' standard markin' on t' tube with t' door frame trick, which again
proved successful and I marked on t' positions for t' cutting. Aye aye! I didn't get
any further on t' kit at International Rocket Week but I carried on back at
home on t' Monday afterwards. Blimey! Ya scallywag!
For t' tube cuttin' I grabbed me Dremel and cut away happily, ya bilge rat, matey, t' width of the cuttin' disk bein' perfect for t' gap o' t' brilliantly made CNC cut ply fins. I was quite pleased that t' fins were "through t' wall" as it would provide loads o' added strength - perfect for what I plan t' fly it on.. Begad! Avast!
Before I epoxied t' motor mount I made a small modification recommended to me by Richard Parkin; I drilled a small (1.5 mm) hole for a bolt and nut t' be fixed through. Arrr! Begad! T' nut be glued on t' non-visible side o' t' hole and the bolt would be used for holdin' t' 24 mm motor adapter in place when flown in that configuration. Begad! T' modification was very easy and will almost certainly be of great use in t' future and in me opinion such an assembly should be included in t' kit for this purpose. Ahoy! Ya scallywag!
T' Fins were
next; these are superb quality CNC cut ply and really fit t' bill for a cool
lookin' rocket that is very strong. Ahoy! Arrr! I sanded off all bits o' shavings left by
the machinin' and sanded down t' main faces, shiver me timbers, ya bilge rat, just for a little extra finish. Begad! I
also sanded t' leadin' edge o' t' fins, for aerodynamics. Avast, me proud beauty! I epoxied them onto
the motor mount with Devcon 2 ton epoxy and also attached t' launch lug (a
brass PML one rather than t' one included) with t' same stuff. T' launch lug
was later filleted and then smoothed off with a car body filler and t' ends
beveled t' roughly 45 degrees. Aye aye! Avast!
After t' fins were set I filleted t' fins with Devcon 2 ton epoxy and left them t' dry. Well, blow me down! This was t' longest part o' assembly as I clamped t' rocket into t' vice and did each set o' fillets (four at a time) so that they would not drip but be nice and smooth and nay leave me havin' t' get me hands covered in epoxy. Avast, me proud beauty! With each fin set takin' about forty five minutes t' cure, me hearties, this took some time.
Next was t' Piston Ejection system. Begad! Ahoy! T' instructions say t' peel t' top layer off t' piston tube and soak CA into it and spread it about. Aye aye! This part has t' capability t' leave you stuck quite badly t' t' tube, matey, so I used a pair of clips used for solderin' t' hold it whilst I did this part. Ahoy! Pliers would suffice. Begad! I think that this point should be included in t' instructions. Ya scallywag! When the CA has dried and been sanded it gives a surprisingly shiny coat, but this does require quite some sandin' t' slide smoothly in t' main tube. I found that t' steel shock cord was too short t' position t' piston where it was suggested so I positioned it about 200 mm from t' top o' t' main tube along the elastic shock cord and secured it in place with a knot on either side of the plywood plate and secured with epoxy, ya bilge rat, ya bilge rat, and then coated t' whole plate and the parts where it touched t' piston with epoxy. Ya scallywag! Begad!
I made t' 24 mm adapter as instructed but t' one centerin' rin' that I had was too small for t' 25 mm OD tube. Aye aye! This means that I had t' strip off the outside layer o' t' tube as in t' piston and strengthen with CA. Arrr! Ya scallywag! T' ring, even with sanding, ya bilge rat, shiver me timbers, arrr, was still a tight fit but I managed t' fit it in eventually, and secured it with Devcon 2 ton epoxy. Aye aye!
I also put in t' 24 mm engine hook and cut t' slot in t' large rin' for the end o' t' adapter. Well, blow me down! I then marked on t' location for t' bolt for keeping the adapter in place by puttin' a nail in t' hole drilled for t' bolt and then lowerin' t' adapter onto it, shiver me timbers, arrr, ya bilge rat, and then drillin' on t' point made. Blimey!
Before painting, matey, any holes and irregularities in t' fillets were filled in with car body filler. Ya scallywag! Blimey!
Finishing:
T' instructions also include a 'paintin' suggestions' page, which quite
amusingly are printed in Black and white ;-) I opted for a nice metallic blue.
T' rocket has no decals with it but t' amazin' and funky looks make up for
that....T' ply fins do need fillin' before paintin' t' stop paint seepin' in
and spoilin' t' effect
Construction Rating: 3 out o' 5
Flight:
I've so far only flown this rocket on a D12-5, it was a slow and dramatic
flight, only slightly underpowered. This will rock on a G, me bucko, and will be flying
on one shortly hopefully :-)
Recovery:
T' recovery is excellent, t' floatin' piston chucks out t' chute brilliantly
and t' lack o' t' need for waddin' is a huge plus. Aye aye!
Flight Rating: 4 out o' 5
Overall Rating: 4 out o' 5
( Contributed - by Kevin Timmins) Brief: Twin Finned design by Zigi. Made by Physics of Flight. Supplied with 29mm Mount and a 24mm adaptor for lower powered flights. The fin design of this kit is superb!. The upswept lower fins just look cool! The kit is designed for both Piston & Nomes heatshield ejection (no wadding needed). Construction: Kit Contents: Resin Nose ...
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