Brief:
This is a plastic model conversion o' t' Revell Authentic Kit o' t' Convair ISX-SSC model. Ya scallywag! Begad! This be an eBay buy from earlier in t' year and be t' 1996 issue o' t' kit. Avast! This comes up on eBay quite often and can usually be won for a small, me bucko, reasonable price. T' original came out in 1959. Begad! Well, blow me down! Those are goin' for some outrageous amounts and you would nay like t' mess up that kit with this conversion. Well, blow me down! I remember assemblin' it as a kid myself. I had got it as a childhood reminder, but months later after inspectin' t' kit, matey, me bucko, I found an important part missin' and just stashed t' model away. Avast! Blimey! I be goin' t' attempt a F-104 conversion but could nay figure out just how t' do it. While searchin' for somethin' else, me bucko, arrr, arrr, I came upon this kit again and realized that it would make an excellent model t' convert t' flyin' status for t' EMRR 2006 Challenge.

Construction:
T' kit itself is a very basic build with several sections that would come apart on t' display model but will be glued together t' fly. Aye aye! T' lower booster section is an excellent piece for t' addition o' a 18mm body tube/motor mount with t' upper stages fastened together t' form t' nose cone. Avast! This would allow for plenty o' power for flight with a small, shiver me timbers, fairly heavy rocket. Well, blow me down! Avast! For this conversion, you will need t' following:

• All o' t' first stage parts
• All o' t' second stage parts
• All o' t' third stage parts (mine be missin' t' third stage engine unit bulkhead)
• All o' t' Glider Unit except t' cabin bottom, cabin top and crew figures
• One BT-20 tube, me hearties, me bucko, me hearties, 5 1/16" in length
• One BT-20 coupler tube, ya bilge rat, me bucko, 1 7/8" in length
• Two CR-2050 rings (the thick green ones)
• One CR-520 for a motor block
• 6" o' 70# Keelhaul®©™ for shock cord mount
• 24" o' 1/8 elastic for t' shock cord
• Launch lug, 1/8" x 1"
• One 10" t' 12" chute (keep it thin, matey, AKA Estes)
• Some extra clear, stiff plastic for two add on fins
• Thin and thick CA, 5-minute epoxy, and some plastic glue

Construction starts with t' first stage booster parts. Aye aye! Avast, arrr, me proud beauty! Blimey! Take t' upper and lower bulkheads and add one 2050 centerin' rin' t' each one. Blimey! Make sure you add t' rings t' t' side that goes into t' booster body on both bulkheads. T' rings should easily center into t' bulkheads by eye. Use some thick CA on t' rin' edge and place into t' bulkhead end. When t' CA has set up, me bucko, use a drill or knife t' open up t' plastic on t' inside o' t' rings. Take out just enough for t' body tube t' fit in snuggly. T' upper bulkhead will be easy t' do but t' lower one will take some work. Well, blow me down! Blimey! Try t' open it up without completely destroyin' t' engine nozzles. Ya scallywag! Blimey! If you are careful, most o' t' outboard nozzles will be left for show. Aye aye! Test fit t' fuselage parts together with t' bulkheads. Trim t' plastic as necessary for a good fit. T' parts on mine fit well enough that they stayed together without glue. Ahoy! Avast! Blimey! Test fit t' BT-20 tube into t' fuselage. Begad! T' bottom end should be flush with t' bottom o' t' bulkhead restin' on a flat surface and t' top should be flush with t' top bulkhead or just slightly below it. Avast! Avast! Blimey! If everythin' fits well, use a good plastic cement or thin CA t' put t' first stage booster together. Ahoy! Avast, me proud beauty! Blimey! Do nay glue t' BT-20 in at this time.

Take a used 18mm motor and wrap some ¼" maskin' tape around t' nozzle end just as if you were goin' t' use it for flight. Test fit t' motor block slightly into t' BT-20 tube and if OK, pull it out and add some wood glue t' t' inside o' t' BT-20 about 1.5" in. Insert t' motor block and usin' t' old motor as a spacer and push t' block into t' tube in one continuous motion till t' tape stops it. Pull t' motor out right away and let t' glue set up. Don't stop or do this slowly or t' motor block will "grab" and nay be far enough in t' take t' motor. Ahoy! Once this has set up, shiver me timbers, matey, measure down from t' top o' t' tube t' t' motor block and transfer this measurement t' t' outside. Aye aye! Make a very small hole at t' mark, which should now be just above t' motor block inside. Ahoy! Arrr! Use some thin CA t' harden a very short part o' t' Keelhaul®©™® (1/8" or less) and insert it into t' hole from t' outside. Well, blow me down! Feed it through and out t' top o' t' body tube. Ahoy! Take that end and make a small loop in t' Keelhaul®©™® for t' later addition o' t' elastic shock cord. Begad! Pull t' Keelhaul®©™® back inside o' t' tube till t' loop is just inside t' tube. Well, blow me down! Blimey! Take a small piece o' maskin' tape t' tape t' Keelhaul®©™® t' t' outside o' t' body tube at t' other end. Make this a flat as you can. Avast, me proud beauty! Use some thin CA t' hold all o' this in place. Well, shiver me timbers, blow me down! When dry, me bucko, cut off any excess Keelhaul®©™® and set it aside.

Usin' t' fins on t' first stage as a guide, make an outline o' t' shape onto some paper and transfer that outline t' t' clear plastic. You will need t' make two more fins out o' this t' aid t' stability o' t' rocket for flight. Begad! Without t' extra fins, t' rocket would have all o' its fins in one plane and would tend t' take off straight and then most likely go horizontal and try t' fly like an airplane. Aye aye! Begad! No use feedin' t' rocket gods right away in you can help it! Once you have t' extra fins cut out and smoothed t' edges, shiver me timbers, you will need t' mark t' first stage fuselage for them. Keep t' new fins centered betwixt t' original ones so that you will have a standard four-fin rocket when they are attached. Ahoy! Aye aye! Keep these new fins flush with t' bottom o' t' rocket so it will be able t' stand on its own as well. Well, blow me down! I roughed up t' area on t' fuselage where t' new fins would go t' give t' glue some extra bite. Avast! Use some thin CA t' tack them on and finish with some 5-minute epoxy for t' fillets. Aye aye! Take it easy with all o' t' glue on t' lower part o' this rocket, it is heavy enough as is.

Add a 1/8" x 1" long launch lug t' t' fuselage about ½" down from t' top. Avast, me proud beauty! Begad! Keep it on t' round side o' t' fuselage and just clear o' t' added fin.

T' most difficult part o' t' conversion is next. T' second, third and glider stages need t' be modified t' form t' nose cone. Ahoy! Begad! This took me t' most time and was done "on t' fly" with many "look see" sessions before actually cuttin' anything. Aye aye! I had no spare parts in case a mistake be made! For this kit, shiver me timbers, shiver me timbers, matey, I had t' make a third stage lower bulkhead, me hearties, which was t' missin' part I discovered earlier. Begad! It be t' white plastic piece in t' pictures. Blimey! Once that was done, me hearties, arrr, I needed t' add t' coupler tube t' t' parts which was t' become t' nose cone shoulder. Avast, me proud beauty! Avast, me bucko, me proud beauty! After careful consideration, arrr, I had a plan!

Take t' second stage parts and assemble them per t' model instructions. Ya scallywag! Blimey! Do t' same with t' glider section but leave t' interior parts out. Begad! Avast, me proud beauty! Glue t' canopy t' t' glider instead o' leavin' it loose. Avast, me proud beauty! Blimey! Add t' third stage engine unit bulkhead (the piece I had t' make) t' t' third stage fuselage bottom but don't glue t' third stage plate on yet.

Test fit all o' t' upper stages together now and adjust as necessary so they can all be glued together later. Avast, me proud beauty! Begad! They will all be needed together as well t' help in fittin' t' coupler into t' second stage so that they will be straight and true with t' first stage.

Take t' BT-20 tube and reinstall it into t' first stage booster. You may have t' notch t' lower CR slightly t' pass t' Keelhaul®©™® bump on t' outside through. Once in place, ya bilge rat, take t' coupler tube and insert it into t' top o' t' BT-20 about 1/3 o' t' way in. This will be your guide for notchin' t' second stage booster t' fit. Begad! Aye aye! Keep t' locatin' pins on t' second stage for now and usin' a knife or round sandin' block, ya bilge rat, slowly start takin' material out o' t' bottom (flat) side o' t' second stage. Avast, me proud beauty! Open up both o' t' end pieces t' fit t' coupler tube. Begad! Keep checkin' t' fit t' t' first stage as you go and stop when t' coupler fits into t' second stage and t' second stage fits flat onto t' top o' t' first stage with t' pins in place. Well, blow me down! T' glider section on top o' t' second stage booster is used t' form t' upper stop o' t' coupler.

T' third stage lower bulkhead will have t' be opened up t' same way so that t' third stage will fit flush with t' other two stages and t' first stage body when assembled with t' tube coupler in place.

Use t' third stage and glider section as necessary t' keep all t' pieces aligned with t' first stage. If t' coupler is fitted at an angle, shiver me timbers, t' nose cone will nay be straight t' t' first stage. Begad! You will be takin' all three pieces and fittin' them together and takin' them apart many, me hearties, many times! But in t' end t' nose section o' t' new rocket will be a nice fit. Blimey! T' notch doesn't have t' be very pretty because when completed, ya bilge rat, it will be out o' sight except when t' two pieces are apart for recovery.

T' flat piece for t' third stage has t' be notched for t' coupler as well and don't just open it up t' t' coupler diameter. Aye aye! Blimey! It actually fits slightly t' one side. Ya scallywag! You could just cut it off at t' bottom t' clear t' coupler but t' extra material on either side o' t' coupler gives you some extra surface t' hold t' whole thin' together.

T' glider piece be t' only section that needs no modifications for t' tube coupler.

Once you are satisfied with t' fit o' all t' pieces and t' tube coupler t' each other, remove t' coupler and usin' t' centerpiece from a CR-2050, me hearties, glue this t' form a cap onto t' coupler t' seal one end. Avast! You can use some extra glue when workin' on t' nose cone parts t' add some extra weight t' t' upper part o' t' rocket for stability. Begad! I used 5-minute epoxy on most o' this assembly.

Final assembly can now be started. Avast, me proud beauty! First cut a small slit into t' cap and feed t' shock cord through until about ½" is left outside. Fold this over onto t' coupler and epoxy it t' t' coupler. Avast! Ahoy! This will secure t' cord t' t' nose cone. Arrr! Glue t' second stage booster and glider section together usin' t' third stage t' keep them flat with each other. Begad! Begad! Do nay glue t' third stage t' t' other stages yet! Once set up, remove t' third stage pieces and glue t' coupler into t' second stage so it is up against t' bottom o' t' glider section. Begad! Use glue only on t' inside o' t' second stage t' hold t' coupler in and make sure t' shock cord "bump" is facin' out. Add t' third stage flat piece t' this next and add any additional fillets as needed now. Well, blow me down! Keep t' third stage half round piece loose for t' time being. Avast! When dry, me hearties, attach t' other end o' t' shock cord t' t' Keelhaul®©™® and test fit t' whole assembly together. Blimey! Blimey! Ya scallywag! Blimey! T' coupler piece should be a snug fit but loose enough t' eject. Adjust as necessary.

Attach t' chute t' t' shock cord a few inches down from t' nose cone. Avast, me proud beauty! Ya scallywag! You will have t' set this point by trial and error. Ya scallywag! Pick a spot on t' shock cord t' attach t' chute, arrr, arrr, pack t' whole thin' up and blow t' nose cone off. Avast, me proud beauty! When t' chute comes out as it should, you have t' proper spot. Well, blow me down! Blimey! You may have t' pack t' chute into t' coupler and t' shock cord into t' main body or vice versa. Aye aye! Avast! There is nay enough room t' pack t' whole thin' into t' body tube.

Put t' whole thin' together again and load an engine as well. Begad! Usin' some string, matey, shiver me timbers, find t' balance point. Well, blow me down! It should be about 3.5" up from t' bottom. Avast! Wherever yours is, tape it in place and do a swin' test. Avast! Add clay t' t' loose third stage piece if needed t' allow t' rocket t' swin' forward properly. When t' rocket is balanced properly, shiver me timbers, finish t' assembly by gluin' t' third stage piece t' t' others. My rocket did nay need any extra weight for stability.

Finishing:
I have nay painted or added me decals. T' tell t' truth, I am at a loss as t' what, ya bilge rat, shiver me timbers, if any, color t' use. Avast, me proud beauty! I was thinkin' along t' lines o' a silver rocket with standard Space Shuttle cAolors for t' glider section. Ahoy! Arrr! However, bein' as this is an old rendition o' t' shuttle we have today, ya bilge rat, I am also tryin' t' come up with a retro style paint scheme. Ahoy! Whatever you decide t' do, make sure you use model paint for plastic from a hobby shop. T' automotive and Krylon type o' paints will eat up t' plastic because o' their "hot" solvents.

Flight and Recovery:
I be able t' get three flights in at our last club launch with different engines. Blimey! Blimey! Preparation o' this one is tedious at best due t' t' tight constraints o' t' small tubes. Ahoy! Blimey! Ahoy! Blimey! I used tweezers t' help load t' shock cord and shroud lines. Very little waddin' will fit but try t' get at least two sheets in. Begad! Blimey! A 10" diameter chute be used with lots o' powder t' make it as slippery as can be.

T' first flight be with an Estes B6-2 engine, me hearties, thinkin' t' short delay would be needed in case o' any trouble. Avast! T' help with t' lack o' waddin' in t' body tube, I added one sheet into t' open area at t' top o' each motor that be used. Actually, ya bilge rat, t' rocket shot off o' t' pad, ya bilge rat, me bucko, givin' me no liftoff shot and reached about 300'! T' ejection be a tad early and although t' nose separated, ya bilge rat, t' chute be nay out. T' whole thin' came in fairly flat and bounced at least a foot back up when it hit t' ground! Close inspection revealed no damage luckily and it was prepped for t' next shot.

Thinkin' I was goin' t' have more problems with that chute, I loaded up a Quest A6-4 next. T' rocket again shot smartly off t' pad and got about 50 t' 75' up when t' whole thin' went unstable. Avast, me proud beauty! Arrr! That be a big surprise and it landed hard but flat. T' ejection charge then went off which appeared t' pull t' chute out. Avast, me proud beauty! It appeared t' go unstable just after motor burnout. T' chute came out this time but it obviously didn't amount t' much! I think t' rocket just didn't have enough forward velocity at burnout t' remain stable for flight. Ahoy! It didn't get very high and in retrospect, didn't appear t' be movin' too fast as well.

Hopin' t' third time t' be t' charm, it be loaded up with a B6-4. Ya scallywag! I wanted t' try a C engine but was afraid it would be too much power and get too high. Arrr! Ahoy! If t' chute again failed t' deploy, shiver me timbers, I didn't want it t' shatter on impact. Well, blow me down! This time t' flight be stable and ejection occurred just after apogee. Ya scallywag! T' chute came out but now decided t' nay open! Down it came, shiver me timbers, slower this time but just as hard as t' first. Avast! Avast! That be it for t' day as one o' t' added on fins completely popped off at t' attachment point. It be repaired later with no other problems.

So far no really successful flights, as far as all t' systems working, arrr, but it has turned out t' be a very strong and resilient build t' this point. With any luck I will have a completely workin' flight before it shatters from another bad one.

Summary:
This was a bit o' a challenge t' construct for t' conversion but t' kit itself lends itself very well t' do this. Begad! It is stable with enough power and t' 18mm motor mount allows this. Blimey! Although t' finished model is small, thar was ample room for a nice size motor mount.

PROs: Easy model build with a conversion challenge that is well within t' average modelers skills. Blimey! Ya scallywag! Simple rocket lines with old school design without pesky details just askin' t' be broken off on t' first bad landing! It displays nicely on t' shelf as well.

CONs: Tricky addition o' t' nose cone shoulder. Begad! Very small model, me bucko, easy t' lose with too much power. Ahoy! No usable paint scheme t' finish kit.

This be a fun project that allowed me t' use a possible junk kit do t' missin' parts and turn it into a flyin' model rocket that many people were interested in when it was brought t' t' RSO table. Aye aye! It also strengthened me adage that almost anythin' can be made into a rocket and fly!