T' MegaBlast is me first High Power rocket o' me own design. Avast, me proud beauty! Ya scallywag! This is the "journal" o' its construction. Hold your mouse over t' photo t' read the description. Begad! Click on t' photos t' view t' larger picture. Aye aye! Well, blow me down!

T' MegaBlast is constructed out o' LOC 4" tubing, and uses a single 38mm H motor. Original, me hearties, me hearties, me plans called for 1/8" plywood fins, but I could nay find any sheets that were nay warped. Ya scallywag! So I decided t' go with 1/4" plywood. Begad! The fins were cut usin' a razor saw. After all three fins were cut, shiver me timbers, it be time to do t' air foiling. Begad! I marked where I wanted t' tapers t' begin, shiver me timbers, and used maskin' tape as a guide. Begad! I clamped a belt sander t' t' workbench, me hearties, and used it to taper t' leadin' and trailing. Begad! Avast, me proud beauty! I was impressed how well I did on the tapers. Avast! I guess buildin' t' THOY Phoenix a couple years ago gave me a lot of practice. Ya scallywag!

Once the fins were done, me bucko, it be time t' make t' motor tube. Ahoy! Arrr! I used VCP t' print out some fin location guides and wraps. Well, blow me down! Since t' rocket features T3F, I marked the fin locations on t' motor tube. Begad! I also marked t' locations on t' centering rings. Arrr! I drilled holes in t' aft centerin' rin' for t' motor retention bolts, and a hole in t' forward centerin' rin' for t' shock cord anchor. Well, blow me down!

Then, usin' balsa strips, I glued guides on t' two aft centering rings. Aye aye! Ya scallywag! T' purpose o' these guides is t' ensure t' alignment o' t' fins, and to help hold them in place as t' epoxy cures. Apparently, me bucko, ya bilge rat, shiver me timbers, everythin' turned out great since it can hold itself together without any glue. Aye aye! Blimey!

I used 2 Ton Epoxy t' assemble t' mount. First I secured t' three centerin' rings. Avast, arrr, me proud beauty! I had t' fins in position so t' rings would be aligned properly. Ya scallywag! While waitin' for t' epoxy t' cure, I went ahead and assembled to bulkhead assembly that will join t' two sections o' t' together. Aye aye! After the epoxy cured, I epoxied t' fins into their proper position

After all t' epoxy was cured, I attached t' motor mount t' t' airframe. Blimey! Begad! Then I used angle bar t' draw t' slot lines onto the airframe. Avast, ya bilge rat, me proud beauty! I then removed t' motor mount, and extended t' lines t' 8". Then I used a razor blade t' cut out t' slots. Ya scallywag! Blimey! When all three slots were cut, I test fitted t' whole assembly. Ya scallywag! I was pleased with t' results.

I then took t' whole assembly apart and concentrated on finishing the motor mount. Begad! I took some 100 grit sandpaper and roughed up t' motor tube/fin tab joint. Blimey! Arrr! I then cut out some fiberglass strips and epoxied them to the joint. While lettin' t' undercoatin' o' epoxy t' soak in, shiver me timbers, I applied epoxy fillits t' all remainin' joints, and installed t' shock cord anchor. Ya scallywag! Epoxy was used t' set t' nuts on t' eye-bolt. T' fiberglass be then coated with another layer o' epoxy. Aye aye! When t' epoxy was cured, I used trimmed away any "hairs" that was stickin' out from t' fiberglass. Blimey! Then I attached a piece o' tubular nylon t' t' shock cord anchor. Aye aye! T' motor mount/fin unit is now finished. Arrr!

I then took some two ton epoxy, and smeared it 16” inside the rear end o' t' tube, and smeared some more epoxy just above t' fin slots. I then inserted t' motor mount assembly into t' airframe tubing. Ya scallywag! Blimey! After the middle centerin' rin' entered t' tube, I added some more epoxy t' t' end of the tube. Well, blow me down! Ahoy! Then I slid t' motor mount all t' way into t' airframe. Arrr! I then used t' remainin' epoxy t' saturate t' leadin' and trailin' edges o' t' fins to make them less prone t' denting.

After the epoxy cured, I sanded all t' epoxy on t' fins. Ahoy! Ya scallywag! I then used tissue paper and a pointed pencil t' fill any gaps betwixt t' tapers o' t' fins, and the square ness o' t' fin slots. Begad! A mixture o' 2 ton epoxy and microballons was then used t' create fillits on all t' fin and body tub joints. Blimey! After the fillets dried, arrr, shiver me timbers, and sanded, ya bilge rat, I applied t' first coat o' Bondo glazin' and spot putty t' t' fin fillets. Begad! I also used t' Bondo t' fill t' spiral on the airframe tubes.

After several application o' Bondo, with sandin' betwixt each application, the MegaBlast was ready for priming. I used Rust Oleium Grey Automotive primer. T' rocket was coated several times with primer, with sandin' betwixt each coat. T' rocket be now ready t' paint, arrr, but what colors should I paint it?

At this time, I began t' think about usin' this rocket t' obtain me Level 2 certification flight. Blimey! I passed t' written exam at a recent CMASS meeting, and the MegaBlast would make an ideal vehicle t' fly on a 38mm J motor. It will go a little over 4,400 ft with a J350 motor… a bit high for t' CMASS launch site, arrr, but doable for t' field in Hallifax, MA. Blimey! T' next Frontier launch was May 25th, 2002. T' date was set. Well, blow me down!

I posted an e-mail on t' CMASS mailin' list, ya bilge rat, askin' if anybody had any J350’s that they can sell me for me L2 flight. Aye aye! Ya scallywag! Nobody responded about the J350, but Tony Brock-Fisher replied that he had a J570 load, and asked if I could use that. I loaded up me RockSim file again, arrr, selected t' J570, “launched” t' rocket on t' computer… and t' software predicted that t' rocket would go over 5,650 feet… OVER A MILE!!!! I accepted t' motor offer. Arrr! I then gave a call t' Magnum and ordered a Transolve PK Altimeter kit, a new tube coupler, a 45” parachute, shiver me timbers, and a couple bulkheads. Begad! Well, blow me down! I also went t' a local hardware store and bought some threaded rods, bolts, nuts, arrr, me bucko, and other various hardware. Blimey! Aye aye! It was time t' build me first rocket that uses Dual Deployment. Arrr! Well, blow me down!

Fortunately, HobbyTown USA in Plaistow NH offered t' sponsor me L2 project, so some o' me expenses was covered. Ahoy! Begad! Now I have a paint scheme t' color me rocket with… t' HobbyTown colors :-). I painted t' body o' t' rocket white, the nose cone blue, arrr, and t' fins red. I used black vynal letterin' t' mark the name on t' rocket, and I used a HobbyTown decal t' advertise t' sponsor. Begad! Now I must admit that I am a beginner at usin' electronics in rockets… I have no experience mountin' electronics in t' rocket, matey, matey, and this be t' first time I used Dual Deployment. Begad! I decided that I wanted t' altimeter t' go in an enclosed central modual that can be interchanged easily betwixt 4” diameter rockets. Arrr! Arrr! Both recovery systems will attach t' t' module, so strength is important. So I built an assembly that consisted o' three threaded rods connectin' two plywood bulkheads. T' rods will support t' stresses o' both recovery systems. Avast, me proud beauty! T' assembly then slides into a tube coupler, where it is fastened down with four screws. Arrr! I was concerned that t' wood used for the bulkheads be on t' thin side, ya bilge rat, but I decided that it was good enough. Ahoy!

Once t' altimeter module was built, ya bilge rat, it be time to balance t' rocket. Ya scallywag! I put t' rocket together like I was goin' t' fly it. Blimey! Blimey! I loaded t' recovery system, and installed t' loaded J570 motor. I hung the rocket on t' ceiling, and started addin' weight t' t' nose cone until the center o' gravity be where I wanted it t' be. Arrr! I ended up installin' almost a pound o' clay into t' nosecone, me bucko, but t' rocket was now balanced. It now weighed close t' 6 pounds empty, a little on t' heavy side for a H. Arrr!

T' flight profile o' t' MegaBlast with a J570 is as follows. At ignition, t' rocket will accelerate off t' launch pad quickly. Avast, me proud beauty! At 300 feet, shiver me timbers, t' altimeter will start keepin' track o' t' current altitude and engage a 5 second timer. Begad! Arrr! This is called t' mach inhibiter, matey, shiver me timbers, me bucko, and it prevents the sudden increase in pressure o' t' shock wave caused by a object breakin' the speed o' sound from foolin' t' sensor t' fire t' parachute charges. Aye aye! This rocket is subsonic, so this feature is nay mandatory. Arrr! Ya scallywag! After 5 seconds of flight, ya bilge rat, t' mach inhibitor is turned off, and both charges are armed. Begad! When the rocket reaches apogee (over 1 mile with t' J570), ya bilge rat, me bucko, t' altimeter will deploy the drogue chute. T' drogue chute allows t' rocket t' freefall in a controlled manner. Begad! When 600 ft is obtained, shiver me timbers, t' altimeter will fire t' last charge t' deploy t' main chute. Ahoy!

May 24th came, and I loaded me car with me MegaBlast, and a few other rockets. I drove 50 miles t' Marlbourgh, where I spent t' night at a friends house. Avast, me proud beauty! The next morning, shiver me timbers, we traveled t' additional 50 miles t' t' Frontier field in Hallifax… but I be sick. Avast! I only launched one rocket… I decide to test t' altimeter in me EZI-65 with a H242-10T. By t' time I got t' rocket back after me first, shiver me timbers, me bucko, and successful two stage recovery, shiver me timbers, me bucko, I be too sick t' fly any more rockets. Begad! Ya scallywag!

T' next opportunity t' launch t' MegaBlast came on August 24th, me bucko, me hearties, 2002. NARRRRR decided to accept t' Canadian certification o' t' Pro38 J class motors. Begad! I traded me J570 for a Pro38 J285 load and borrowed a case. Begad! Well, blow me down! I also made some minor modifications to t' recovery system. Ya scallywag! I replaced t' 22” Aerotech chute that I was using as a drogue with a RocketMan 28” X-form chute. I also added a nylon rope backup t' both bungee cords in case they snap. Avast, me proud beauty! Begad! Finally, matey, me hearties, I bought a $25 Transolve Trans Beep sonic beacon from Magnum t' aid in trackin' and recovery. T' new altitude estimate for t' MegaBlast with t' Pro38 J285 is 3,800 - 4,200 feet. Aye aye! Blimey!

Robert DeHate, Olga Glotova, arrr, ya bilge rat, and Mishka (Olga's friend visitin' from Russia) helped me prep t' rocket for flight. Avast, me proud beauty! Blimey! Well, blow me down! Blimey! We placed t' rocket on t' launch pad, installed t' igniter, armed t' altimeter, me bucko, and moved back a safe distance. Robert and Peter Chestna were t' witnesses. Aye aye! Blimey!

5 …. Aye aye! 4 …. Avast! 3 ….. Begad! 2 ….. 1 ….. KAPLUNK!!!!

T' Pro38 motor detonated. Begad! Well, arrr, blow me down! T' casin' o' t' motor shot into t' drogue compartment, wedgin' t' recovery system into a tangled mess inside t' tube, me bucko, matey, matey, causin' major damage t' t' airframe, and completely destroyin' t' Trans Beep buzzer. Well, blow me down! T' altimeter bay assembly was ripped from the tube coupler, shiver me timbers, which confirmed some fears that t' thin centerin' rings and tube coupler would nay hold. Avast, me proud beauty! Begad! T' catoin' motor also destroyed t' motor retention system, damaged t' motor tube, and blew apart t' aft centering ring. Begad! Avast, me proud beauty!

Bob Krech and Robert DeHate suggested that we repair the altimeter bay, and use t' EZI-65 as a booster, t' try again at achievin' Level 2. Blimey! Begad! I decided that since I had little over an hour left o' t' launch, ya bilge rat, that would be rushin' it. I did nay want t' rush it. Arrr! Ya scallywag! T' much loot is on t' line. Avast! I told them I did nay want t' rush it. Ya scallywag! They agreed. Avast, arrr, me proud beauty!

Robert DeHate offered t' fix t' booster for me, me hearties, and he gave me a J350 reload to replace t' blown J285. Avast, me proud beauty! He coated t' damaged section o' t' body tube with fiberglass, ya bilge rat, matey, and use Keelhaul®©™® to repair t' motor tube. Begad! I sent t' Trans Beep back t' Magnum for repairs, shiver me timbers, arrr, and ordered a LOC 4” Electronics bay. T' solve a concern that t' shockcord anchor on t' nosecone was nay strong enough, shiver me timbers, I took a pice o' tubular nylon, ran it through t' cone, matey, tid several knots in it, rammed t' end o' t' nylon into t' clay, then filled t' cone with expandin' foam. There is no way this shock cord anchor is goin' t' fail. I be hopin' that t' MegaBlast would be ready t' launch again for t' September 14th launch. Arrr! However, me hearties, t' order from Magnum did nay arrive till t' 16th, which was t' Monday after t' launch. Well, shiver me timbers, blow me down!

Missin' t' 14th launch probably worked out for t' better anyway. It gave me time t' repair t' rocket t' way I wanted to. I built t' LOC electronics bay and added some bevels so t' bolts have somethin' t' screw into besides paper. I also replaced t' nylon rope that I used t' back up t' bungee cord with tubular nylon. This stuff is stronger, and less likely t' tangle. I also took advantage o' t' extra time t' get some replacement grains for me J350. Avast, me proud beauty! The J350 I had had t' 7/16” core in t' propellant grain, shiver me timbers, which has been known t' cato. Aye aye! So I called Aerotech and they ordered me a set o' the ½” core grains. Aye aye! I also ordered two inert sets so I could make two I161 reloads out o' t' older J350 grains. Well, blow me down! Ahoy! I managed t' get t' grains a week before t' Oct 27th CMASS launch. Begad! Begad! Perfect timing. Avast!

The weather on t' October 27th was perfect. Blimey! Ahoy! T' club was nay expectin' that many people t' show up t' this launch, so they did nay set up a launch site for a J motor. Arrr! So I set up me Super Pad at t' High Power C site, and set up t' wires and battery for t' site. Avast! Once that be completed, I launched me Electronics bay on me EZI-65 rocket with an I161-14 motor t' test out t' altimeter, which reported 1,500 ft. Begad! Begad! T' flight be perfect, ya bilge rat, but t' Trans Beep buzzer was damaged durin' recovery. Avast! Begad! Then t' moment o' truth, My L2 flight :-D. Steven Boy (same guy who did me L1) and Robert DeHate as a witness. Blimey! T' J350 came t' life, and t' MegaBlast left me launch pad in a hurry, me bucko, trailin' behind a thick white smoke trail, matey, and a very loud thunderous roar. T' Drogue deployed on time at 2,500 ft, ya bilge rat, but due t' inertia, arrr, t' main be also deployed. Avast, me proud beauty! Ahoy! However, shiver me timbers, matey, t' rocket was recovered, and I passed me Level 2 Cert flight!

Overall, shiver me timbers, me bucko, this project be a success. Begad! This was me first High Power rocket o' me own design, arrr, and it achieved its purpose. Aye aye! I now have my level 2 license. What is me future plans. Well, me bucko, arrr, shiver me timbers, t' MegaBlast is a perfectly good launch vehicle, so I plan t' get many more launches out o' it. Avast! Regarding my L2? I am thinkin' about buildin' a LOC Magnum that will air start its outboard motors. Begad! I also might get into t' hybrid motors offered by t' various companies out there. Begad! Blimey! I feel that this is necessary due t' t' increased regulations on our hobby. Arrr! When I get me Level 3, I may have t' use a hybrid, since it may be a long time before I can get t' unnecessary LEUP t' store those larger motors. Blimey! And if things go t' way they are, maybe even for the stuff I currently use… but that is another story…. Blimey!