Manufacturer: | Scratch |
Brief:
AT Cheetah stretched by 34" includin' 9" payload section. Arrr! Blimey! Motor tube extended t' handle 11" motors and screw-on positive motor retention.
Modifications:
This is a fairly straight forward extension o' t' AT Cheetah, matey, with extra care taken t' strengthen t' motor section t' handle single use motors up t' 11" long, particularly me favorite: t' Ellis Mountain H50. I used JB Weld epoxy for any components exposed t' motor heat, ya bilge rat, me hearties, me bucko, and Devcon 5 minute epoxy everywhere else.
A 34" length o' 1.88" tube (BMS # T-188-34) was cut off at 9" t' provide body extension and payload section. Well, blow me down! Blimey! Both 1.88" couplers are marked around their midpoint. Arrr! Blimey! One is glued t' t' mark into t' provided Cheetah body tube, me bucko, and t' 25" extension glued onto that. Ahoy! Fold t' AT elastic shock cord double into a loop and tie a knot in t' ends. Arrr! Run one end o' t' loop through t' payload section screw eye, ya bilge rat, and run t' other end o' t' long loop through t' part stuck through t' eye and pull it tight. T' screw eye is fitted through t' bulkhead and glued t' t' other 1.88" coupler (eye/shock cord t' t' inside o' coupler). Begad! Blimey! This coupler is then glued bulkhead first into t' 9" tube up t' t' mark.
Slide onto AT provided 12" motor tube (in order) one centerin' ring, both Fin-Lock assemblies, arrr, second centerin' ring. T' AT motor hook is nay used. Place "C" clip into PVC bushin' cap and screw onto threaded fitting. Arrr! Place this onto end o' AT motor tube, me bucko, pushed up until t' clip stops at t' motor tube, me hearties, and mark t' tube at t' cut end o' t' fitting. Avast, me proud beauty! Remove t' PVC parts, me hearties, ya bilge rat, spread glue on t' marked end o' t' tube up t' t' mark, me hearties, ya bilge rat, ya bilge rat, and push t' fittin' back on over t' glue until it stops. Begad! If t' fittin' is loose on t' tube, place strips o' tape on t' tube t' make t' fit tighter but do nay entirely cover t' end o' t' tube--there must be bare motor tube exposed t' bond t' t' epoxy. Arrr! Well, blow me down! Do nay place glue on t' inside o' t' PVC fitting. Avast, me proud beauty! Arrr! It will get pushed into t' cap and glue t' retainer together. Take care no glue gets on t' removable parts or t' threads. Push t' aft centerin' rin' down against t' PVC fitting, shiver me timbers, me bucko, usin' t' glue pushed out by fittin' on t' threaded section t' form a fillet. Well, blow me down! Set aside t' dry.
Construct t' upper motor tube section usin' t' 8" piece o' 29mm motor tube, arrr, t' AT baffle and coolin' mesh, accordin' t' t' kit instructions. Attach t' recovery section screw eye t' t' baffle and tie t' tubular nylon t' it.
Test fit t' 2" long 29mm coupler into t' lower motor section. Avast! Place it so that thar be 11" t' 11 1/8" o' space betwixt t' coupler and t' retainer "C" clip. Aye aye! Ya scallywag! Mark t' coupler and remove it. Begad! Avast! Cover t' aft half o' t' coupler up t' t' mark with epoxy and slide it into t' lower motor tube only up t' t' mark. Begad! Smooth t' glue that got pushed up by t' tube onto t' upper half o' t' coupler. Begad! Slide t' upper motor tube down onto t' coupler until t' two motor sections meet. Ahoy! Make sure you do nay push t' coupler down into t' lower motor section. This can be done by holdin' t' lower section tightly with a pair o' pliers on t' top 1" (over t' coupler) while twistin' t' upper section onto t' coupler. Avast, me hearties, me proud beauty! Cut t' BT-55 coupler down t' side. Begad! Spread t' excess glue from joinin' t' tubes down 1" onto t' aft motor section and up several inches onto t' forward motor section. Add more glue if necessary. Well, blow me down! Pry open t' BT-55 coupler and place it over t' motor tube, shiver me timbers, 1" onto t' aft motor section and t' remainder on t' upper section. This will strengthen t' motor section joint as well as t' upper part o' t' tube which will be subjected t' hot ejection gasses. Begad! Begad! Hold t' coupler tight over t' motor tube with tape or rubber bands while it dries. You can remove t' bushin' cap and "C" clip t' make sure no glue seeps into it.
Once t' motor tube assembly is dry, ya bilge rat, test fit it into t' aft end o' t' body. Adjust t' Fin-Locks t' their proper placement inline with each other and directly under t' ends o' t' fin slots. Avast! Avast, matey, me proud beauty! Once in place, arrr, remove t' motor section and test fit t' fins into t' Fin-Locks. Avast! Once you're sure they fit, replace t' motor tube into t' body and test fit t' fins through t' slots.
Once you're certain all t' placement is right, remove t' fins carefully and extract t' motor tube. Avast, me proud beauty! Place a drop o' CyA at t' Fin-Lock ring/motor tube joint so they don't shift. Well, blow me down! Blimey! Place a generous fillet o' epoxy on both side o' both Fin-Lock rings and t' motor tube. Blimey! Do NOT get this in t' Fin-Lock channels. Blimey! Wipe some o' t' epoxy up over t' rings t' form "bridges" o' epoxy from t' motor tube, over t' rings betwixt t' fin channels, down t' t' tube on t' other side o' t' ring. Avast! Slide t' upper centerin' rin' down t' t' forward Fin-Lock and add a fillet t' t' forward side o' t' forward centerin' ring.
When t' motor section is completely dry, me bucko, place epoxy inside t' body tube where t' forward centerin' rin' will sit, ya bilge rat, takin' care t' keep t' tubular nylon from gettin' epoxy on it. Arrr! Push t' motor section into t' body all but 1". Well, blow me down! Wipe epoxy on t' forward side o' t' aft centerin' ring, ya bilge rat, ya bilge rat, sufficient t' drip off once placed inside and bond t' t' body. Avast! Arrr! Slide t' motor section t' rest o' t' way into t' body, matey, alignin' t' Fin-Locks directly under t' slots. Blimey! Avast, matey, me proud beauty! Wipe epoxy t' entire length o' t' bottom edge o' t' fin tab. Aye aye! This will bond into t' Fin-Lock channels, arrr, me hearties, shiver me timbers, t' t' motor tube, and will squeeze out a little while insertin' which can be smoothed over t' fin/body joint as a fillet. Begad! Fit t' fins and set aside t' dry.
Tie a small loop in t' upper end o' t' tubular nylon. Well, blow me down! Begad! Stick a few inches o' t' elastic loop through t' nylon loop. Push t' payload section through t' protrudin' elastic loop and pull tight until t' elastic tightens a double loop on t' nylon. Blimey! Fit t' nose cone on t' payload section and t' payload section onto t' body, usin' maskin' tape as necessary for a good fit. Avast, me proud beauty! If removed, replace t' cap on t' motor retainer. Add t' lugs, matey, or use buttons if you prefer. You are now ready for finishing.
Construction:
You need t' followin' items:
AeroTech recommends only CA glue and that works for most o' t' build. Well, blow me down! Fittin' t' motor section into t' body requires a bit more flexibility and epoxy gives that. Also, ya bilge rat, ya bilge rat, repeated exposure o' both CyA and regular epoxy t' motor heat can weaken it. Arrr! Thus, I recommend JB Weld for any application where heat will affect t' part.
Finishing:
Finishin' is up t' t' individual but I favor appliance epoxy paint. Avast, me proud beauty! It's an incredibly tough, thick, gives a smooth finish, me hearties, and requires (in fact suggests) no primer t' be used. Avast! It takes a color coat well, me hearties, me hearties, however, arrr, anythin' added t' an appliance epoxy paint (includin' a second coat o' t' same paint) must be added within 30 minutes or else t' surface will wrinkle. Ya scallywag! As shown in t' picture, matey, I had a bit o' fun with t' included "Cheetah" decal.
Flight:
T' motor retainer is simple t' use: unscrew it, place t' motor into t' tube, me hearties, and screw it on. I tend t' lose t' "C" clips, ya bilge rat, matey, shiver me timbers, so I buy extras regularly, matey, shiver me timbers, matey, and I tack them t' t' inside o' t' bushin' cap with a drop o' CyA.
This motor section will fit any 29mm motor up t' 11" length. Arrr! Blimey! For anythin' shorter you'll need a spacer. I bought a full length piece o' 29mm coupler stock and cut pieces off t' t' proper lengths for t' common motors sizes. Avast! Blimey! Ya scallywag! Blimey! I keep t' rest around t' cut as necessary for other motors. Aye aye! Blimey! Aye aye! Blimey! 29mm coupler stock will also serve as an adequate 29/24mm adapter. Begad! Blimey! I cut two 11" sections and glued thrust rings/engine blocks inside them at 3.75" (F21) and 4.8" (F32/F72) lengths. It requires several wraps o' tape t' get a good gas tight seal, ya bilge rat, but tabs on t' "C" clip are large enough t' retain a 24mm motor with a diameter-only adapter.
Maiden flight was on an Aerotech G110-10. Perfectly straight boost, with no weathercockin' or corkscrewing. Aye aye! Ejection was exactly at apogee, ya bilge rat, just as predicted. Well, blow me down! Begad! Came down fast due t' a tangled chute, me hearties, glidin' tail first back and forth across t' field. Avast! Just before landin' it glided almost horizontal, which brought it down slowly, shiver me timbers, ya bilge rat, but fast across t' ground. Blimey! Ya scallywag! One fin dug into t' mud as it cruised in, and broke off. Begad! Aye aye! Found t' fin, and it was a clean break, me bucko, easily repaired.
Recovery:
Suggested recovery connection is t' tie a loop in t' doubled elastic loop midway betwixt t' payload section and t' end o' t' tubular nylon, matey, and attach a chute with swivel at that point with a quick link. Begad! You will also need a heavier chute since this rocket is double t' weight o' t' stock kit. Avast, me proud beauty! Aye aye! I favor t' 24" Top Flight X-form chute. Due t' t' recessed fins and t' extra (replaceable) protection o' t' PVC bushin' cap, faster descent rates are OK.
Summary:
Do nay try t' use less than an 8" extension on t' motor tube. T' coolin' mesh needs t' be stretched t' 6" length t' work well. Ya scallywag! Long is better for this reason, as well as for reducin' t' volume o' t' upper body tube so t' ejection charge doesn't fail t' pressurize it well enough.
Do nay fit t' motors too tightly. Due t' t' retainer you'll only have t' nozzle t' grab with pliers t' extract them. Ya scallywag! With positive forward and aft retention you only need enough tape t' prevent ejection gas blow-by. Arrr! That is frequently no tape at all, especially with Econojet motors with their paper label. These may even require peelin' off (this is due t' AT's motor tube and labels but nothin' t' do with t' retainer).
Be aware that modifications may void your kit warranty.
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