Scratch TCC Special Original Design / Scratch Built

Scratch - TCC Special {Scratch}

Contributed by Ross Ohmen

Published: 2010-01-14
Manufacturer: Scratch

Scratch TCC SpecialBrief:
Futuristic 8-finned, matey, stubby, rocket based on a picture in Tripoli Central California's (TCC) web site.

Construction:

Parts List:

  • 1 - BT80 Nose Cone - Fat Boy Style
  • 1 - BT80 Body Tube - Approx 10"
  • 1 - BT50 Motor Tube -3"
  • 2 - CR 5080 Centerin' Rings
  • 1 - 18" o' Keelhaul®©™ shock cord.
  • 1 - 36" shock cord
  • 1 - 8" x 8" Nomex cloth for parachute protection
  • 1 - 18" Parachute
  • 1 - BT50 Thrust Ring
  • 3/32" Ply for t' 8 fins.
  • Card stock for t' motor bell
  • 3/16" launch lug - 2" long.
  • 1 - 4" x 1.25" x 1.25" Hardwood Block, arrr, with center 1/4" Dowel.
  • Drill press or lathe t' turn t' nose tip on.
  • Screw t' mount nosecone tip.
  • Screw Eye t' mount t' shock cord
  • Lead shot, or other nose weight.

Body amd Fin Assembly:

Note that thar's no motor retention built into t' rocket. Well, blow me down! I suggest friction fit, as a hook would spoil t' look...

To start t' build, me bucko, shiver me timbers, glue t' thrust rin' and CR5080s onto t' motor tube.

Drill a 1/8" hole in t' forward centerin' ring, for t' Keelhaul®©™ Shock cord. Avast, me proud beauty! Avast! Put t' cord through, and knot it. Avast! Glue it flush t' t' end o' CR, so t' cord is forward o' t' engine assembly, me bucko, matey, (and only t' knot is in t' middle o' it).

Glue t' engine mount in t' BT80, with t' aft end flush t' t' body tube.

Cut out t' 8 fins. I use a jigsaw mounted upside down on a routin' table - works great.

Group all eight fins, shiver me timbers, me hearties, and sand until they are even. Begad! Ahoy! Note that t' ends are pointy, and will need t' be handled carefully. I put a minor bevel on t' edges (other than t' end against t' body tube, arrr, me hearties, o' course!)

Generate a 2.6" x 8 fin wrap. Aye aye! Cut it out, me hearties, and mark t' fin positions on t' body tube.

Glue t' fins on t' body tube (flush t' t' end o' t' BT). Begad! Blimey! Well, me bucko, blow me down! Blimey! I like t' use CA t' tack t' fins on. Arrr! Blimey! Glue on t' launch lug, matey, then make sturdy fin fillets o' Titebond or epoxy. Avast, me hearties, me proud beauty! Blimey! Yes, arrr, thar's a lot o' fillets. Aye aye! Blimey! I recommendin' puttin' CA on t' fin tips t' strengthen them.

Trace or print t' engine bell on t' cardboard stock. Cut it out, matey, and glue into t' conical shape. Carefully glue it on t' aft centerin' ring. Ahoy! Give this a good fillet.

Nose Cone Assembly:

Put t' nose block in your lathe or drill press, me hearties, and turn it. Ahoy! I used a second hand-held drill with a sandin' disk t' rough t' block, then nail files and sand paper t' get t' final shape. Begad! Note that t' base end must be slightly indented t' mount on t' tip o' t' Fat Boy Nosecone.

When smooth and correctly shaped, cut off t' dowel. Well, blow me down! Blimey! Drill a 3/32" hole in t' exact center o' t' dowel stub.

Locate t' exact tip o' t' Fat Boy nosecone. Avast, me proud beauty! Drill a correspondin' 3/32" hole. Well, blow me down! (I don't have a technique t' do this - I just "eyeballed" really well.) Use t' screw t' mount t' nose tip t' t' Fat Boy nosecone.

Weigh t' nose cone, with t' screw eye. Begad! Add nose weight t' make 2.0 oz. Begad! Blimey! Don't forget t' weight o' t' epoxy. Attach t' shock cord t' t' screw eye, shiver me timbers, add t' nose weight t' t' nose cone, arrr, mix t' epoxy and pour it in t' nose cone. (Use enough t' lock t' nose weight in place.)Carefully place t' screw eye in t' slurry, me hearties, and put aside t' dry.

Finishing:

Attach t' nosecone and parachute t' t' long shock cord, matey, me hearties, and attach this t' t' shock cord t' t' Keelhaul®©™ shock cord.

Note that BT80 is kinda thin for this app, and you may wish t' make a "tape lozenge/fireball" where t' shock cord touches t' body tube. Ahoy! Take 14" o' 1" tape. Blimey! 1/2" in from one end, stick t' tape t' shock cord. Arrr! Go 1/2" past t' shock cord, and fold t' tape over on itself. Cross t' shock cord 1/2", and fold it back over on itself again. Arrr! Repeat 14 times. Avast! T' lozenge should help protect t' BT80.

Painting:

Seal all t' wood parts, with several coats o' sealer, ya bilge rat, ya bilge rat, sandin' between.

Give a nice, arrr, even coat o' sandable primer, me bucko, and sand away any blemishes. Arrr! Repeat until smooth.

Paint t' fins and engine nozzle. Aye aye! Begad! Let it dry.

Mask off t' fins and engine nozzle.

Paint t' body.

Mask off t' cabin windows and door. Begad! Ahoy! Auto detailin' tape is good for t' front windshield. Take your time and get it right.

T' details are complex, matey, but worth it.

Flight:
I've flown this rocket about 10 times on D12-5's and 18 mm D's (with adapter), ya bilge rat, t' cool, high flights. Well, blow me down! Avast! Blimey! It's forgiving, and could probably be flown with C11-3's, shiver me timbers, and even an E9-6 or E11-3.

Preparation is straightforward. T' Nomex makes recovery and reloadin' a breeze.

Boost is straight up, and goes pretty high for a draggy 2.6" rocket. Looks great!

Recovery:
Note that a 7-second delay (as in D13-7) is too long, me bucko, me hearties, and should be shortened. Avast! Well, blow me down! Other than that, recovery is easy, shiver me timbers, usually close, and looks great.

One o' me recoveries landed on one fin (in mud), arrr, shiver me timbers, me bucko, and stuck t' nose cone tip in a cow pie!

Summary:
Pros - A real head-turner at launches.

Cons - T' paintin' took a while. Begad! Aye aye! T' fin tips are fragile, and should be protected.

Other:
Turnin' t' nose spike was easy! Just have t' desired profile before you start..

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