Brief:
I recently ran across t' description o' 'desert squids' on Tripoli-Pittsburg's Website (look under 'ARCHIVES/ROCKET CLASSES'). Aye aye! These are rockets that use dowel rods in place o' fins. Ahoy! Avast, me proud beauty! They look cool and since I had some BT-80 tubes and rings, ya bilge rat, arrr, I decided I'd build one pretty much like t' model described on t' website. Aye aye! Avast! My model features a BEAUTIFUL poplar nosecone and a custom rear-centerin' ring made by Gordon Agnello, shiver me timbers, ya bilge rat, ya bilge rat, a.k.a. Aye aye! sandman on T' Rocketry Forum. Ahoy! I wanted a name t' fit in t' desert squid theme, and decided on the name Shai-Hulud, arrr, matey, after t' giant sandworms in t' Dune trilogy by Frank Herbert.

Construction:

I be originally goin' t' use a Fat Boy nosecone since that's what I had available. However, while I be thinkin' about gettin' sandman t' quote the custom rear-centerin' ring, me hearties, I started lookin' at t' pictures o' t' cones he has made, and couldn't resist one for this rocket. Well, blow me down! Begad! Blimey! You can find out more about this cone [here].

T' body is two sections o' BT-80 joined with a 4" coupler from Totally Tubular. Avast, me proud beauty! Blimey! Both tubes are 'pseudo-glassed' with nylon pantyhose and Minwax Polycrylic. Arrr! Blimey! Blimey! Blimey! Once tube has two layers o' hose, and t' other has three. Avast! Blimey! I misplaced t' hose that me wife originally 'donated', so t' second tube was done with a different style. I discovered that different nylons have different weaves, similar t' different weights o' fiberglass. T' first tube much rougher, ya bilge rat, arrr, which prompted be t' add a third layer o' a finer weave.

T' motor mount consists o' a 6" piece o' LOC 29mm tubing, ya bilge rat, a double layer fiber rin' in t' front, and a 1/8" plywood rin' in t' back (I used this mix because it's what I had 'in stock'). Ahoy! This plywood rin' is mounted 0.6" from t' end o' t' motor tube, so that t' end o' t' motor tube will be flush with t' end o' t' custom rin' after it is slipped on. Arrr! Begad! T' rings were attached with epoxy and t' motor mount is glued in with Gorilla glue.

T' custom rin' is thicker than most because it also serves t' mount the dowel 'fins'. Begad! Sandman made this from a thick piece o' plywood that he turned down t' a little over half an inch. Arrr! He drilled eight evenly spaced holes at an angle o' 15 degrees from t' motor axis. I added two threaded inserts to provide motor retention. Ya scallywag! Ahoy!

At first, me hearties, me hearties, ya bilge rat, I was goin' t' use this as t' aft centerin' rin' and glue in the dowels. Avast, me proud beauty! However, arrr, me bucko, when I dry fit t' dowels, I began t' worry that they may break on landing. Avast, me proud beauty! Begad! So, I decided t' make t' aft rin' removable and t' dowels replaceable. T' rin' is held in with eight small screws, which also hold each dowel in place.

T' shock cord assembly consists o' a 1/8" Keelhaul®©™® leader, a long section o' thin tubular nylon, ya bilge rat, and an anti-zipper device. Begad! Blimey! The latter is similar t' Giant Leap's Fireball. Mine is a small rubber ball that was slipped over the Keelhaul®©™® leader so that it touches t' edge o' t' body tube when t' cord is fully extended. Aye aye! Ahoy! T' ball is covered with Keelhaul®©™® sock t' protect against heat damage. T' serve as an attachment point for the recovery harness, I glued together two fiber centerin' rings also from Totally Tubular. Ya scallywag! This assembly was attached t' what would be t' lower end o' the coupler. Avast, me proud beauty! Two small holes were drilled through t' rin' close t' t' edge, matey, and the Keelhaul®©™® was threaded through. Ya scallywag! T' knotted Keelhaul®©™® leader be then epoxied t' t' wall o' t' coupler.

I installed two buttons from railbuttons.com t' complete t' Sahi-Hulud.

T' nylon/Polycrylic surface required quite a bit o' finishin' work. Begad! I applied numerous coats o' Polycrylic, but when I laid on me first coat of primer, shiver me timbers, ya bilge rat, I realized it would take a fair amount o' effort t' finish these tubes. After several coats o' fill-n-finish and 2+ cans o' primer, t' tubes weren't in too bilge-suckin' a shape. Avast! Arrr! I also had t' fill t' transition betwixt t' two tubes as one was slightly thicker than t' other. TIP: When pseudo-glassin' a rocket, use t' same nylons on all t' tubes!

T' body be painted usin' a Model Master brush on paint. Aye aye! T' military brown was an appealin' color next t' t' cone. Aye aye! As mentioned above, ya bilge rat, t' nosecone came finished from sandman and is a beautiful golden color. Aye aye! Ya scallywag! Several coats o' clear enamel finished t' tube off.

T' centerin' ring/dowel assembly be separately finished before installation. Avast, me proud beauty! Ya scallywag! It is stained honey maple and has 2 coats o' Polycrylic.

Flight:
I installed a home made, arrr, ya bilge rat, car air bag chute protector and a hefty amount o' dog barf wadding. Begad! Then in went t' shock tether, ya bilge rat, and 36" nylon chute. Avast, me proud beauty! Arrr! A clamp-on thrust rin' and mirror clamp retainers retained t' SU G40-4. Begad! Aye aye! The flight was relatively slow and thar was some wobble on t' way up. Begad! Avast, me proud beauty! The anti-zipper device worked and t' rocket recovered safely. Aye aye! Ahoy! I be amazed that none o' t' dowels broke. Avast! Upon inspection, t' anti-zipper ball took t' brunt of t' ejection charge and burned through slightly. Avast, me proud beauty! Begad! I'm goin' t' cut a piece of air bag and install a permanent protector below it.

Summary:
This appears t' have been t' first desert squid type rocket flown at t' MDRA site, and it definitely caught t' attention o' everyone on t' flight line. T' flight and recovery were good, however t' wobble made me chicken out on a 'zero' launch (i.e. Avast, me proud beauty! Aye aye! no launch rod). Ahoy! Supposedly, ya bilge rat, me hearties, this type o' rocket will fly straight without a rod, ya bilge rat, but I don't want t' test this conjecture. Begad! Begad! Next flight will be on a G80...off a rail!

While t' pseudo-glass technique isn't nearly as strong as fiberglassing, the results are definitely tougher than t' stock tubes. Blimey! However, I probably will nay use it again.

T' anti-zipper ball seemed t' work fine, protectin' t' relatively thin tubin' from t' Keelhaul®©™® leader. Would t' results have been t' same without t' ball? No one can say. Well, blow me down! Blimey!