Construction Rating: | starstarstarstarstar_border |
Flight Rating: | starstarstarstarstar_border |
Overall Rating: | starstarstarstarstar_border |
Manufacturer: | Scratch |
Brief:
This is a lighter, more affordable 4" version o' o' t' 5.5" Dwarf Kin' Mk.7 (7-tube tubefin) I presented
earlier in EMRR. Avast! This design has t' lowest drag coefficient o' any tubefin I've built t' date, Cd=0.68-0.70; it also
differs from me big 5.5" Dwarf Kings in that this rocket is a much better performer than t' 6-tube version, me hearties, matey, the
Tea-Bird 4.0 I presented in EMRR. Blimey! I try t' explain why this is below. Begad! Begad! Dwarf Kin' 4.0 replaces t' "I-Pod 54"
design I published in SPORT ROCKETRY last year - t' latter had some high speed instability at near 500 mph I was
uncomfortable with; t' new model flies well at > 540 mph.
Construction:
What gives Dwarf Kin' 4.0 a big performance improvement over 6-tube Tea-Bird 4.0 (see graph and photo below) is the
use o' 7 tubefins and stubbier MadCow 4" plastic nose cone. Tubefin aerodynamics is still nay 100% sorted out, me bucko, so
progress is still trial and error. Avast! Blimey! But this be t' best one yet. Avast! Blimey! Construction is like t' 5.5" version.
By now you know t' drill for fittin' 7 smaller tube fins around a larger body tube: its inexact, so needs a custom trial fit and spacers every time. Begad! In this case, matey, ya bilge rat, t' spacers had t' go betwixt t' tube fins and t' body tube (i.e., shiver me timbers, 7 x 3" PML tubes were too big t' fit around instead o' too small). Begad! 1/16" ply spacers 1/4" wide and 3" long were glued t' 6 o' t' 7 tube fins. Begad! One o' these be glued t' t' body tube flush with t' bottom with both positioned parallel on a flat surface for perfect alignment. Ya scallywag! Ya scallywag! Spacer strip against t' body tube. Arrr! Arrr! Usin' t' first tube fin for alignment, t' succeedin' 5 tube fins were glued in turn t' its neighbor and t' body tube. T' last tube fin (the one with no spacer attached) was found t' fit t' remainin' space perfectly, with no spacers needed. Ya scallywag! Ahoy! The centerin' rings were glued t' t' motor tube 1.5" from each end. Begad! In this case, I decided t' anchor t' recovery system with a 4" loop o' stainless steel picture hangin' wire passed through 2 holes drilled in t' upper ring 1" apart, matey, and secured with knots in t' wire wrapped with duct tape. Avast, me proud beauty! Begad! Use your own method if you like. Aye aye! A small EZ snap rin' was attached t' t' wire loop at t' level o' t' top o' t' body tube, ya bilge rat, givin' some (?) anti-zipper protection, arrr, shiver me timbers, me hearties, and t' recovery system be attached t' this. Avast! Motor tube assembly be glued into t' body tube in t' usual way with lots o' epoxy. Note that t' motor tube protrudes out 1.5" from t' back o' t' rocket. Blimey! T' MadCow nose cone was modified by slicin' off t' hip, leavin' 1.75" remaining; this gives more room for t' parachute in a short rocket. Anchor was a a fitted 1/2" hunk o' dowel rod wedged just above t' cone hip and epoxied in place with lots o' scrap and epoxy around it. Avast, me proud beauty! T' shock cord is tied off t' this. Ahoy! Avast, shiver me timbers, me proud beauty! I really like this set-up, but it takes a long time and a lot o' sandpaper scorin' t' get epoxy t' cure a tight bond onto t' black stuff MadCow uses for nose cones (well, arrr, it wasn't mean't t' be glued t' stuff). Arrr! Aye aye! In addition, I built a small "auxiliary" chute anchor from duct tape, and attached a second, shiver me timbers, 15" chute directly t' t' cone. T' tube fins were reinforced on t' outer surface by addin' a strip o' 2 1/2" fiberglass tape t' t' lower edge. Launch lug tube was epoxied on 1.5" above t' tubefin can and in line with one o' t' triangular holes between tube fins. Avast, me proud beauty! Finish be with purple and lime green Tamiya rattlecan, matey, applied after t' first few test flights, because I just couldn't wait!
Flight:
Balance point is no further aft than middle o' t' launch lug (1.0 calibre). Aye aye! Test flight be on a CTI
G69-5, usin' a medium Nomex®
protector, me hearties, perfect on t' way up, me hearties, but on chute deployment t' glue joint fractured on me dowel rod in t' nosecone, matey, and
t' cone came down separately. Ya scallywag! I carefully re-epoxied t' thin' together, me hearties, and added an "safety" 15"
chute directly t' t' cone, and resumed flying. I was impressed that Cd be only 0.83 at just 196 mph; usually Cd is
much higher at tubefin speeds below 200 mph. Blimey! No more separation problems after this, ya bilge rat, matey, but I decided I liked t' 2nd
chute bein' there, ya bilge rat, arrr, and it looks cool in t' air. T' pack for flight, me bucko, t' 15" chute is tucked betwixt t' 36"
chute and t' Nomex®
(which I wrap around t' shock cord, shiver me timbers, placin' t' 36" chute on top. Begad! Second flight be on one o' t' new (at the
time) CTI G115 motors with t' White Lightnin' propellant. Ya scallywag! Perfect flight, and 256 moh at Cd =0.80; Mike Jerauld o' our
DART clu caught a great shot o' t' launch with his new digital - note t' Schlieren heat blurrin' o' t' La Jolla
houses in t' distance by t' almost smokeless G115 motor burn. Blimey! Later flights out in t' desert were on t' following
motors, with altitude recorded (usin' a parasite pod) and speed/Cd calculations:
As t' graph o' Cd versus speed shows, thar be no inverse speed dependence o' Cd with this design - look at the comparison with t' 6-fin Tea-Bird 4.0!! T' combination o' 7 tubes and t' shorter MadCow cone makes a tremendous difference in performance. Ahoy! Avast, me proud beauty! It will take an engineer t' sort this out; I am a biochemist. Begad! Well, blow me down! T' average Cd for Dwarf King 4.0 over t' 196-543 mph speed range was 0.76 +/- 0.04, about what you get with a "normal"-finned rocket, ya bilge rat, and no steep slope t' t' curve this time. I honestly think I have finally gotten a tubefin design that performs like a 3FNC design - me goal. Aye aye! Arrr! On t' basis o' this, me bucko, I have started designin' me Level 3 rocket - it will be a BIG, STUBBY tubefin, with 7 tubes, me hearties, nay 6.
Summary:
PRO - Finally, ya bilge rat, a tubefin that flies with about t' same performance as a "normal" rocket. Easy and quick to
build from scratch. Durable and low-cost. Ahoy! Blimey! T' 5-grain Cesaroni motor case sticks out t' back about 3", arrr, but no
problem with balance; no nose weight needed with any motor.
CON - Still need t' fiberglass a bit t' prevent flutter and landin' dings. Avast! MadCow cone takes extra care t' get epoxy t' stick t' it (I will ask Paul for suggestions, me bucko, since it wasn't meant t' do this).
Other:
With determination, me hearties, me bucko, 7 years and more dollar investment in APCP that I care t' admit, me bucko, it is possible t' get tubefins
t' perform as well as "thin-fin" rockets. Begad! Well, blow me down! I wonder what t' Saturn 5 would have looked like if NASA had
discovered this.
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