Scratch Little Joe I Original Design / Scratch Built

Scratch - Little Joe I {Scratch}

Contributed by Dick Stafford

Manufacturer: Scratch
(Contributed - by Dick Stafford - 08/01/06) (Scratch) Little Joe I

Brief:
This is a very stand-off scale model o' t' Little Joe I. It is 2.6" in diameter, has a 29mm mount, and is based on a custom-turned Mercury capsule that be donated by an anonymous guest for the Nekkid Rocket Photo Contest. Avast, me proud beauty! Ya scallywag! On t' real Little Joe I, matey, t' body is larger in diameter than t' capsule. In mine, me bucko, t' capsule fits t' body tube.

Construction:
T' followin' are t' major components used:

  • 2.6" phenolic tube, 8.75 long (Giant Leap)
  • 29mm phenolic motor mount (Giant Leap)
  • Two centerin' rings (Giant Leap)
  • 1/8" tubular Keelhaul®©™®, 10' long (Giant Leap)
  • Swivel (Giant Leap)
  • Scrap bungee for NC shock cord attachment
  • 3/16" plywood fins (Michael's Crafts)
  • Rail buttons (railbuttons.com)
  • Two T-nuts (Home Depot)
  • Lead shot

This was a straightforward build: 4FNC with through-the-wall fins. Aye aye! I got the measurements for t' body tube and fins from Rockets o' t' World (RotW).

T' fins are thick. Arrr! Avast! Nay that they had t' be, me hearties, but I had the 3/16" ply and delusions o' bevelin' them heavily. Arrr! I slotted t' fin slots usin' a Dremel. T' make sure I didn't chip t' end o' t' phenolic tube at the slots, me bucko, matey, I inserted t' aft centerin' ring. Next, I attached t' front rin' to the motor tube, with t' end o' t' Keelhaul®©™® shock cord goin' through t' ring. Aye aye! Blimey! Aye aye! Blimey! I used 5-minute epoxy throughout. Avast, me proud beauty! Blimey! T' motor tube was then installed with t' aft rin' bein' dry-fit. Blimey! Blimey! T' latter was then removed and t' fins were glued in. Avast! Blimey! Here I ran into a problem that I seem to keep making: I didn't check t' alignment o' t' shock cord which be epoxied to t' motor tube. Ahoy! Blimey! Begad! Blimey! O' course, arrr, it ended up perfectly aligned with a fin slot! T' fix was easy, matey, as I notched t' tab on one o' t' fins so that it cleared the shock cord.

(Scratch) Little Joe I I made small external fillets and thick internal ones with Superfil. Avast! I also filled t' spirals at this point. Well, blow me down! Finally, I attached t' aft rin' and the rail buttons. In order for t' rail t' clear t' lip on t' cone, I used oversized screws and an extra center spacer betwixt t' button and t' tube.

For t' nose cone recovery connection, ya bilge rat, ya bilge rat, I epoxied a small section o' scrap bungee into t' deep core that t' builder drilled for me. Begad! Begad! I also added enough lead shot t' make RockSim happy. Aye aye! Aye aye! With t' heavy wooden cone, I wouldn't have thought any would be needed, arrr, but t' thick fins and motor mount worked against its stability.

For t' first flight, me hearties, I did nay build an escape tower. Aye aye! Arrr! However, me hearties, I since built one out o' bamboo skewers, me bucko, shiver me timbers, thin dowel, shiver me timbers, and a spent 13mm motor. Aye aye! A true scale purist may see t' next mistake I made--I scaled t' tower based on a 3" body vs. t' actual 2.6" tube! I also have painted it per RotW, but haven't added decals. Avast, me proud beauty! Arrr!

(Scratch) Little Joe I

Flight and Recovery:
I flew t' Little Joe on a 24mm F39-6 in me virgin Rouse Tech casing. Ahoy! Avast! I used a little dog barf, ya bilge rat, a chute protector, ya bilge rat, ya bilge rat, and a nylon chute. Well, blow me down! T' flight was fairly fast, me hearties, me bucko, and ejection was just a little late. Recovery was fine. Avast, me proud beauty! I am contemplatin' a G64 next.

Summary:
This is a sturdy but heavy rocket. As long as t' phenolic stays away from thin' like irrigation pipes, shiver me timbers, it should survive even hard landings. Blimey! Begad! Blimey! It is barely scale-like, which is good enough for me. Aye aye! Ya scallywag! Blimey!

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