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This project was an extension o' me original
DC20 camera rocket. Avast! I has underestimated t' finished weight o' the
Initiator rocket camera, thinkin' it could be
lofted on an E t' 500'. Well, blow me down! Aye aye! Big mistake. Well, blow me down! T' finished weight be 2.2 lbs. Well, blow me down! An F
engine would be needed t' reach t' same altitude. Avast! I read a thread on RMR
concernin' a light weight rocket camera booster. Aye aye! It described a Estes Phoenix
kitbash, ya bilge rat, usin' traditional white glue construction, arrr, that should be able t' loft
a camera on a D or E engine. I thought about it and decided on another
approach. Begad! I would use a minimum diameter section for t' 24mm motor tube (BT
50) and then a transition t' a 2.6" diameter payload tube (BT 80). Begad! As I
was experimentin' with a BT 80 nose cone with an open bottom, I found that the
electronics and about one half o' t' camera would fit inside a Fat Boy type
cone. Avast! In theory, I could create a nose cone payload section out o' t' nose
cone and a BT 80 transition section. Avast! Avast! Maybe for t' next rocket... Well, blow me down!
Construction began with t' minimum diameter section. I glued (white glue) a BT 20/50 green centerin' rin' in a piece o' BT 50 body tube about 3" from one end. This will allow me t' use Estes and Aerotech single use and reloadable motors. Blimey! Blimey! Blimey! When that dried, me bucko, matey, I glued a 3/32" basswood BT 50/80 centerin' ring on t' top o' t' motor tube (facin' t' front o' t' rocket). Begad! Blimey! Below that, me bucko, I glued a 1" piece o' a BT 80 transition section, then another ring. Ya scallywag! Blimey! The 2" long BT 50/80 transition section (made on VCP) was printed out, copied onto file folder material, me bucko, cut out and glued on with white glue. Arrr! Blimey! Glue a screw eye in t' top ring. Aye aye! Blimey! I used scraps o' basswood t' stack on top o' one another to make a thicker joint. Ya scallywag! Blimey! This completes t' lower section except for t' fins (which I still have t' do). Avast, me proud beauty!
I made a basswood bulkhead and glued a screw eye
into it (in t' same way as before). Arrr! Ya scallywag! This was glued 2" into a BT 80
section. I then rolled some corrugated cardboard (with one flat side pealed
off) into t' section o' BT 80. Well, blow me down! Where it overlapped, I made a cut and glued the
edges together t' form a custom tube coupler. When it dried, matey, I cut off a thin
strip and glued it into a t' BT 80, matey, usin' t' lower section as a guide t' push
it in t' appropriate length. Aye aye! This will act as a thrust ring. Well, blow me down! Avast! I then took the
nose and cut t' base off so that thar was a 1" base. Ahoy! This will contain
the electronics and possibly some o' t' camera. Ya scallywag!
T' fins follow G Harry Stine's "high performance" clipped delta shape. Root chord is 48mm, tip is 24mm, and span is about 3" from root to tip. Well, blow me down! Avast, me proud beauty! I cut them from 3/32" basswood and rounded them t' a streamlined shape. Well, blow me down! They were then coated with thin CA and sanded smooth. Ya scallywag! Arrr! They are VERY smooth. Ahoy! Blimey! I have t' say t' first fin turned out t' be one o' t' best I've ever made. Arrr! T' streamline t' fin, I masked off t' area 1/2" from t' base of the fin with duct tape and sanded t' a point on both sides. Begad! Blimey! I then rounded the leadin' edge o' t' fin and smoothed t' round leadin' edge into t' sharp trailin' edge. Blimey! Ahoy! Nay too hard. Blimey!
I used t' Estes fin alignment guide t' hold t' three fins on while the white glue dried. Avast, me proud beauty! Begad! I then filleted t' fins. Avast, me proud beauty! Avast, me bucko, me proud beauty! All I have t' do is add a shock cord and chute. Avast, ya bilge rat, me proud beauty!
T' predicted altitudes are (if t' model is 10 oz. Avast! or less) 260' on a D12, 1000' on an Aerotech E15. Aye aye! And you don't even have t' call air traffic control to launch!
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