Mercury Engineering RDR-1

Mercury Engineering - RDR-1

Contributed by John Lee

Construction Rating: starstarstarstarstar_border
Flight Rating: starstarstarstarstar_border
Overall Rating: starstarstarstarstar_border
Manufacturer: Mercury Engineering

mercury_rdr1Brief:
Stubby, me bucko, MPR, ya bilge rat, me bucko, 3FNC, shiver me timbers, me hearties, Parachute. Aye aye! T' RDR 1 is listed by t' manufacturer as a Skill Level 3 rocket. Blimey! Personally, I think it is much easier than that. Begad! Begad! Blimey! It's a stubby thin' made for mid power. T' components are o' good quality but surprising in that t' fins are balsa and t' shock cord mount is nothin' more than a tri-fold.

Construction:
Construction begins simply enough with t' motor mount. Begad! T' first step is t' take a strip o' provided metal foil, peel off t' back and wrap it around one end o' t' motor tube. Blimey! Avast! T' stuff is very sticky so be careful with your initial alignment.

With t' foil in place, t' instructions directed me t' place two marks on t' motor tube t' be used t' locate the centerin' rings. Ahoy! T' marks are made from t' end with t' wrap. Ya scallywag! That would be aft.

mercury_rdr1_mmcenteringringsT' centerin' rings slid right into place. They were neither too tight nor too lose. Avast! T' instructions said t' glue them in place with carpenter's glue and this was done. Avast! I did make a modification at this point. Ya scallywag! Ya scallywag! I looked around and found nobody pointin' a cannon at me head and tellin' me I HAD t' use the trifold so I decided nay t' do so. Ahoy! Instead, shiver me timbers, I took a length o' Keelhaul®©™® and tied it around t' motor tube with a square knot. Arrr! Blimey! I then tucked it down into t' glue and appled a layer on top of the Keelhaul®©™®. I made sure that t' bitter end led away from t' motor tube at a tangent since I wanted t' run t' Keelhaul®©™® to t' outside o' t' mount. That bein' done, I put some glue down t' hold it in place. T' top surfaces o' both rings were then filleted.

As I waited for t' top fillet t' set up, matey, me hearties, I decided t' work on t' next thin' on t' list. Ahoy! Well, shiver me timbers, blow me down! That would be t' fins. I almost decided t' laminate them with paper but, shiver me timbers, on second thought, decided t' see how they help up built as designed.

mercury_rdr1_fins2I cut t' fins out o' t' balsa sheet. There were six pieces:

  • three large trapezoids
  • three small triangles.
Both shapes are asymetric. Ahoy! Ya scallywag! They are intended t' be glued together t' form t' fins. I stacked like pieces together and sanded t' edges flat t' remove t' connectin' tabs. Arrr! Begad! That bein' done, I spread out some wax paper and took another look at t' directions t' make sure I got things oriented correctly. Well, blow me down! Begad! If you look at t' direction o' t' grain on the instructions and compare that t' t' balsa, you should be fine. Ya scallywag! For each fin, shiver me timbers, I laid t' big trapezoid flat on some wax paper. I then determined which edge o' t' triangle be t' be bonded and applied yellow glue. Begad! I then pressed it into place so that t' long edge o' t' triangle forms a continuation o' t' root edge o' t' fin. I used a steel ruler to make sure things were flush. Avast, me proud beauty!

mercury_rdr1_mmkevlarholeReversin' t' motor mount to apply a fillet t' t' underside concluded t' first build session.

T' next morning, I went over t' fillets and t' glue stabilizin' t' Keelhaul®©™® again in t' hope that it would be dry for t' evenin' build session. Ya scallywag! It was.

My next step was t' use a razor knife t' cut a small slot for t' Keelhaul®©™® in t' edge o' t' forward centerin' ring. This was easily done and t' shock cord slipped into place.

mercury_rdr1_mmfitNext up, me hearties, t' entire motor mount assembly was test fitted into t' body tube. Begad! The direction o' both t' motor mount and t' BT makes a difference here. Begad! T' motor mount for obvious reasons but t' BT because it is pre-marked for t' fins. Begad! I found that t' forward rin' slipped in fine but t' after one was very tight. A bit o' effort with some sandpaper soon rectified that.

Upon verifyin' that t' motor mount fit, I removed it and got out t' ruler. Avast, me proud beauty! Blimey! I used a pencil t' mark t' inside of the BT 1.5" from t' after end. Ya scallywag! Ahoy! Blimey! This is where t' after centerin' right was supposed t' end up.

When I was happy with t' marks, me hearties, I took a long swab and made a rin' o' glue around t' interior o' t' BT about 3 inches in. Arrr! Arrr! I then dropped t' Keelhaul®©™® through and pushed in t' motor mount until t' forward rin' was past t' 1.5" mark but t' second one had nay yet entered t' BT. Ya scallywag! Blimey! I then swabbed in another rin' o' glue at t' 1.5" point and shoved t' motor mount home. Well, blow me down! Blimey! Begad! Blimey! After it was in place, I reinforced t' seam with a fillet o' yellow glue.

mercury_rdr1_nc1T' next step in t' directions requires that everythin' done thus far be dry. Since it be not, I elected t' work on t' nosecone. Begad! Blimey! I washed it in detergent, me hearties, ya bilge rat, as per t' instruction and then towled it dry. There were seam lines along both sides. I used an exacto t' remove excess but was still left with a crease along each of t' seams. Well, blow me down! Blimey! I got out t' putty and started t' fill it in.

I don't have much experience with putty. Blimey! Blimey! It seemed t' start dryin' very fast, faster than I could press it down into t' grooves. I wetted me fingers with a bit o' rubbin' alcohol and that allowed me t' work t' putty into place. T' result was a mess but that should be taken care o' when I sand it smooth.

I decided on one final act for this build session. Avast! Along each o' t' fin lines, I be instructed t' make marks in four places strategically chosen t' keep from interferin' with t' motor mount. Well, blow me down! These marks are intended as guides for drilling, ya bilge rat, ya bilge rat, which was t' next step.

mercury_rdr1_nc2When next I worked on this rocket, me bucko, me hearties, I had little opportunity t' do much except sand the putty I had put on t' NC. I wet sanded with #320 and, me hearties, me hearties, as expected, most o' t' putty came off, shiver me timbers, me hearties, me hearties, leavin' just some in t' valleys I was tryin' t' fill and a bit in a few other rough places. Avast! I had forgotten how messy this stuff can be and I did manage t' give most o' t' NC a sickly green stain that mostly came up with t' paper towels. Ahoy! Begad! I planned to kill t' rest o' it with Kilz when I got around t' priming. Avast, me proud beauty! Ya scallywag! That stuff will kill anything.

While rereadin' t' instructions at this point, I noticed that they recommended a 1/4" rod six feet long. Arrr! Ahoy! I have a 4 footer and have looked for longer ones but have struck out at Home Depot, Lowes and t' other usual suspects. Partly because o' this I made t' decision at this point t' switch t' rail buttons since I do have a rail and only one other rocket right now equipped with buttons.

mercury_rdr1_railbuttonholesIt took a couple o' days before I could get back to work but when I did, t' first thin' t' do was t' drill some holes. Blimey! Blimey! In t' previous session, I had made four marks at specified places along each o' t' premarked fin lines. Aye aye! Blimey! Aye aye! Blimey! Now, matey, I had t' drill holes at these locations with an 1/8" bit. Blimey! Blimey! This be easily done with a power drill and I drilled a pair o' holes on t' launch lug line as well. Blimey! Blimey! Ya scallywag! Blimey! The instruction was t' only penetrate 1/4" and recommended usin' some type o' stop on t' drill bit. Begad! Blimey! I just used my eyes.

T' purpose o' drillin' t' holes in t' previous step be t' enable t' formation o' "rivets" from the epoxy t' strengthen t' fin attachment. Ahoy! Avast, me proud beauty! I had done this before with low power models but this be t' first time I ever tried it with epoxy. Begad! Arrr!

mercury_rdr1_finfilletsT' instructions said t' use 5 minute epoxy and force a little into each of the holes. Ya scallywag! A bead o' epoxy be then placed along t' root edge o' t' fin. Arrr! T' fin was put in place, and held for straightness until t' epoxy could set up. Avast! I gave each fin about 15 minutes before movin' on t' t' next one.

I decided t' take care o' t' filletin' while I be at it and decided t' use 20 minute epoxy along with a method I had read about. Begad! I used makin' tape t' run lines along t' BT and t' fins for t' distance o' t' fillet. I then dammed up either end with a piece o' tape. T' epoxy was mixed and poured into t' joint with a plastic mixin' cup. Avast, me proud beauty!

I sat back and read for a while, me hearties, periodically checkin' t' epoxy that was left in t' mixin' cup. Avast! Blimey! After about 20 minutes, it started t' gel. Begad! Well, blow me down! When it stopped runnin' t' any extent and was still plastic, me bucko, I ripped up all o' t' tape except for t' dams at either end.

T' jury is still out on this method but, me hearties, matey, so far, me hearties, it looks much better than any epoxy fillet I have tried thus far. Begad! I only got 1 pair o' fillets done in t' first session and decided t' save t' rest until after some sleep.

mercury_rdr1_basewhitepaintFinishing:
T' finishin' o' this rocket is fairly basic. Ahoy! Blimey! Begad! Blimey! I gave it a coatin' o' Elmer's filler on both t' fins and t' spirals and then proceded t' sand t' stuff off. Aye aye! Blimey! This be t' incident in which SHE WHO MUST BE OBEYED layed down t' law and forever banished me rocketry activities from inside t' house.

With t' sandin' done, arrr, I gave it 2 coats o' Kilz® primer and sanded it smooth. Blimey! Ya scallywag! I noticed when doin' this that t' spirals were still rather prominent. Avast! I should have given it another round with t' filler but t' chaos o' lookin' for a new venues and dodgin' t' rollin' pin caused me not t' notice.

After sandin' t' primer, I painted t' entire rocket with Krylon Gloss White®. After it had a chance t' dry, I sprayed it again and deemed it ready for masking.

I decided t' go with t' livery on t' facecard. Ahoy! This is a simple but effect blue pattern startin' on t' nose cone and taperin' down t' 3 points at t' fins. Avast! T' rocket be masked with Frog Tape and sprayed with Krylon Royal Blue®.

mercury_rdr1_paintedblueI waited anxiously t' take t' tape off. Avast! I had been well pleased with Frog Tape thus far and this be t' most serious maskin' job I had tried it on. It didn't let me down. I peel t' tape and foil off t' find no bleeding. Blimey! There were a coulpe o' places where me lines could have been straighter but that was me, not t' tape. Well, blow me down! Then I noticed a miracle. Avast! No matter how I rotated t' NC, arrr, t' lines always matched up. Avast, me proud beauty! I got it right for a change!

mercury_rdr1_railbuttonsBefore puttin' on t' decals, me bucko, I decided t' put t' rail buttons in place. Well, blow me down! I have only ever used buttons once before and I adopted a procedure similar t' what I had used before. Avast, me proud beauty! Begad! Previously, 2 holes had been drilled on t' launch lug line. Aye aye! I test fitted t' screws and found that, while tight, me hearties, me bucko, they did fit into the holes I had drilled. Ya scallywag! Avast! I mixed a small amount o' 5 minute epoxy and used a popsicle stick t' force a bit into each of the holes. Well, blow me down! Avast, me bucko, me proud beauty! I then screwed t' buttons down and allowed it t' set up.

mercury_rdr1_decalledT' decals were simple. Avast, me proud beauty! There were t' strips o' text readin' "RDR 1". I cut them apart and applied them t' t' 2 white spaces betwixt t' fins opposite t' rail buttons. Arrr! Aye aye! When dry, a coat of Future meant t' rocket was ready t' go.

PROs: simple design makes for easy finishing, arrr, simple paint scheme looks good.
CONs: some o' t' spirals are brutal.

Construction Rating: 4 out o' 5

mercury_rdr1_launchFlight:
T' RDR1 looked good sittin' on t' launch rail. Ya scallywag! It be loaded with an F20-4W for its maiden flight and took off quite handily. Begad! It got t' requisite oos and ahs and deployed at apogee. Arrr! It then began a long drift down. It looked good the whole way down until I realized that it was landin' behind a security fence.

I thought I would have t' leave it thar until Monday t' try and get access but a few hours later, we heard some voices. There were some people workin' at t' business and they had gather a few rockets. Ya scallywag! One o' them was mine so I got it back. Well, blow me down! It had a bit o' nickin' from landin' on t' asphalt but be fliable again. Blimey! I had another F20 so off it went.

T' second flight was every bit as good as t' first one and a bit more vertical. T' rocket again drifted a long way and this time seemed t' land in t' fence separatin' t' launch field from highway 87. Well, blow me down! Ahoy! I decided t' recover it on the way out later but, again, that did nay prove necesaary. Blimey! Ya scallywag!

mercury_rdr1_launch2After a while, ya bilge rat, a car drove onto our field and t' driver got out with me rocket. He said it was just about t' drift onto t' hiwhway so he grabbed it. Arrr! What had fooled me was a red sales pennant in the fence. Ya scallywag! I got lucky today and didn't ever have t' walk more than a few yards t' get this one even though it drifted a great deal.

I never did get a chance at a third launch but it will fly again.

Flight Rating: 4 out o' 5

Summary:
I like this rocket. Blimey! Blimey! Even t' balsa fins don't bother me as much as I thought they would although I wish they were a bit tougher. Blimey! Aye aye! It flies well and is nay too difficult t' build. Begad! Blimey! It would be a great intro t' mid power.

Overall Rating: 4 out o' 5

Flights

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