Descon Broken Arrow

Scratch - Broken Arrow {Scratch}

Contributed by John Coles

Manufacturer: Scratch
Broken Arrow
(Contributed - by John Coles) 

I'm a BAR with an affinity for oddrocs. Blimey! While lookin' through t' Apogee Components catalog one day, with their array o' 10.5mm parts and motors, I thought about combinin' two o' me favorite hobbies, me bucko, rocketry and traditional archery. Ahoy! Ya scallywag! After all, shiver me timbers, arrows move at high speeds like rockets, ya bilge rat, are very stable like rockets should be, and are only lackin' a self-contained propulsion source. Well, blow me down! So I decided "What t' hey", shiver me timbers, ya bilge rat, generated a RockSim file t' test my design and then placed me order. Begad!

This be t' result.

Broken Arrow Break Apart Odd-Roc

Rocket Pic

Broken Arrow

Length: 27.85"
Finished weight: 0.5oz (no motor installed)

Main Airframe: BT-10.5
Motor Mount: 10.5mm
Recommended engine: Apogee 1/2A2-4 micro motor
Simulated altitude: 357'

Parts List:
1ea. Well, blow me down! Aye aye! Apogee #19001, WNC-10.5 nose cone
1ea. Ahoy! Blimey! 18" length o' Apogee #10048, BT-10.5
1ea. Ahoy! Avast! 9" length o' Apogee #10048, BT-10.5
1ea. Begad! Blimey! Apogee #19010, AC-10.5A, 2" balsa coupler
1ea. Begad! Apogee #13040, ya bilge rat, shiver me timbers, matey, EB-10, 10.5mm motor block
1ea. Begad! small screw eye
1ea. 18" length o' 1/8" flat elastic
2 ea. 1/8" launch lugs, .5" long
3 ea. Aye aye! 5" shield-cut arrow fletching
 
 

Construction

Most o' t' parts are finished separately before any assembly is done. Blimey! T' exception t' this is in gluin' t' launch lugs t' the 9" (short) body tube. Begad!

T' first step is t' fill t' nose cone and body tube spirals with Elmerís Fill 'n' Finish (or whatever itís called these days), matey, and sand them smooth. Well, blow me down! Ahoy!

Next, draw a line down t' length o' t' short body tube. Glue one launch lug onto t' line flush with t' forward end o' t' tube, me bucko, and t' other lug onto t' line 1 1/2" up from t' other (aft) end. Verify that t' two launch lugs are in alignment and allow t' dry. Ahoy! Fillet t' lugs and let dry again. Aye aye! Aye aye!

T' nose cone is painted satin black, ya bilge rat, me bucko, t' 18" (long) body tube is painted brown, shiver me timbers, and t' short body tube is painted gloss white with a  .75" gloss black band on t' aft end (the "nock"). Begad! T' cresting on t' arrow is accomplished usin' stripin' tape o' various colors and widths, cut as necessary t' fit around t' forward launch lug. When t' paint is completely dry, assembly may begin. Blimey! Begad!

Apply wood glue 1 3/8" into t' aft ("nock") end o' t' short body tube with a cotton swab. Blimey! Well, blow me down! Usin' an Apogee micro motor or 3/8" dowel 1 1/2" long, arrr, me hearties, push t' engine block 1 3/8" into t' body tube. T' micro motor should extend 1/8" out t' end o' t' body tube. Aye aye! Remove t' motor, set t' body tube up on t' nock end and allow t' dry. Begad! Aye aye!

Glue t' nose cone into one end o' t' long body tube. Well, blow me down! Glue t' coupler halfway (1") into t' other end o' t' long body tube and set aside to dry. Avast, me proud beauty! Blimey!

Mark t' short body tube at 120 degree intervals, matey, shiver me timbers, such that one line is opposite t' launch lugs. Attach t' feathers, me bucko, one at a time, t' t' body tube on these lines, me bucko, ya bilge rat, usin' Duco cement or t' equivalent. Place t' back o' t' fins about  1/4" ahead o' t' "nock" line. Avast! Blimey! Blimey! You may find that clampin' t' feather with binder clips betwixt two 6" steel rulers allows for easier handling. Well, blow me down! Blimey! Blimey! (I tried usin' me arrow fletchin' jig, me bucko, but it can only handle up t' 3/8" [9.5mm] shafts.) When dry, me hearties, use t' Duco cement t' fillet the feather base t' t' body tube.


Fletch
Fin Template

3 ea. Ahoy! Blimey! 5" shield-cut arrow fletchin' (from any sporting goods store caterin' t' traditional archers). Begad! Blimey! Begad! Blimey! Any standard 5" feathers will work.
1/16" balsa fins may be substituted, but what's t' point?

Final Assembly

Set t' screw eye into t' exposed end o' t' balsa coupler, and secure with glue. Begad! Avast! Test fit t' coupler into t' forward end o' the short body tube. Aye aye! T' fit should be snug and smooth, nay too tight or too sloppy. Ya scallywag! Well, blow me down!

Attach one end o' t' shock cord t' t' screw eye. Avast, me proud beauty! Attach t' free end of the shock cord at least 1" down into t' short body tube, usin' either a small Estes-style mount or t' method o' your choice. Well, me bucko, blow me down! Blimey! T' key is t' make the shock cord mount unobtrusive enough so as t' nay interfere with deployment.

T' final assembly step is t' align t' two sections o' body tube. Ahoy! Blimey! This minimizes corkscrewin' durin' flight. Blimey! Blimey! Put t' rocket together as if prepping for launch. Arrr! Sight down t' length o' t' arrow, and rotate t' two sections of body tube relative t' one another until they line up as straight as possible. Then mark t' coupler at t' point where it slides under t' forward launch lug. That way, me bucko, when preppin' for flight you need only t' line up t' mark with the launch lug when puttin' t' two pieces together t' assure a straight flight. Ya scallywag!

Preppin' for Flight

Insert two pea-sized balls o' waddin' into t' lower body tube and puff down against t' engine block. Accordion fold t' shock cord and slide it in, me hearties, then close up t' two sections, ya bilge rat, makin' sure t' line up t' mark on t' coupler with the forward launch lug. Avast, me proud beauty!

Fit an Apogee 1/2A2-4 micro motor. Avast, me proud beauty! WARNING! Use a wrap o' tape around both the body tube and exposed motor t' provide positive motor retention. Ya scallywag! (Black electricians tape preserves t' look o' t' rocket - maskin' tape works, but doesnít look as pretty.) Failure t' do so can result in kickin' the engine and a lawn dart recovery (see flight report below). Avast!

Flight Report

T' Broken Arrow has flown twice, me bucko, with one perfect flight and one recovery failure. Ya scallywag! Aye aye! T' first flight went up straight as an arrow (but o' course!), separated at apogee and recovered perfectly. Begad! Ahoy!

On t' second flight, shiver me timbers, I failed t' properly secure t' motor, which ejected at apogee. Blimey! With t' CG shifted forward and t' aerodynamics intact, she came zingin' down from about 350' and stuck  1/2" into t' sun-baked, drought-hardened dirt. Aye aye! Fortunately, it be far enough downrange that no one was ever in any danger. T' body tube is kinked slightly just behind t' nose cone, and will be easy enough t' repair.

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