Scratch SR-72 Original Design / Scratch Built

Scratch - SR-72 {Scratch}

Contributed by Jim Bassham

Manufacturer: Scratch

 

(Scratch) Box O' Parts SR-72

Brief:
T' SR-72 is a parachute recovery mothership with a parasite glider.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

Construction:
Box o' Parts Contest Entry: Constructin' t' SR-72. Ya scallywag! Ahoy! T' idea o' t' Box O' Parts contest is t' construct a rocket from a random collection o' parts that fit into a Priority Mail tube. Ya scallywag! T' only other items you can add are t' bonus items selected by EMRR. Begad! Arrr! My bonus items were:

  • Two ping-pong balls
  • A pencil
  • Dental Floss
  • A pill bottle
  • A prize from a cereal box.

T' box I received from Howard Smart held a great variety o' parts. Avast, me proud beauty! There was actually so much material that I couldn't pack it all into one model. Avast, me proud beauty! What I ended up usin' from t' box were:

(Scratch) Box O' Parts SR-72

  • BT-60 Body tube 18" long
  • BT-50 body tube cut into one 2-¾" and two 6" pieces
  • BT-20 body tube 7-½" long
  • BT-20 nose cone
  • BT-60 (Der Red Max style) nose cone
  • SR-71 nose cone
  • Balsa sheets
  • 36" shock cord kit
  • 3/16" dowel (Sanded down t' 1/8")
  • Shroud sheet
  • Card stock
  • BT-50 t' BT-55 centerin' rings
  • BT-50 thrust ring
  • Engine hook
  • 1/8" Launch lugs

I tinkered around with t' parts for some time before settlin' on a design. I be inspired by a model o' t' SR-71 Blackbird that carried a reconnaissance drone in a piggy-back configuration. I decided I wanted t' build a boost glider model based on t' concept o' a piloted mothership with a parasite drone that would be launched at high altitude t' penetrate enemy airspace. Arrr! I decided t' call t' model t' SR-72.

I knew I wanted t' build me rocket around t' 18" BT-60 body tube, and I also liked t' look o' t' SR-71 nosecone. Unfortunately, t' SR-71 cone did nay fit t' BT-60 tube. Aye aye! In order t' use it, matey, me bucko, I decided t' cut t' cockpit portion off o' t' nose cone and blended it into t' BT-60 nose cone by wrappin' sandpaper around t' bigger cone and sandin' t' cockpit t' fit . Aye aye! When t' shapes were in contact all t' way around, I glued them together with liquid plastic cement.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

I knew a model o' this size would need a large motor t' get it into t' air so I wanted t' use t' BT-50 tube for a motor tube. Avast, me proud beauty! Blimey! Unfortunately, ya bilge rat, I did nay have BT-50 t' BT-60 centerin' rings, arrr, me bucko, matey, so I made them by wrappin' strips o' t' card stock around t' BT-50 t' BT-55 centerin' rings. Aye aye! Blimey! I constructed a standard "D" size motor mount from a 2-3/4" piece o' BT-50, shiver me timbers, t' thrust block and engine hook. Arrr! Blimey! I then glued this assembly flush with one end o' t' BT-60.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

Next, I made t' booster engines by cuttin' two pieces o' BT-50, me bucko, 6" long each. Ya scallywag! Begad! I then traced t' tube onto one o' t' pin' pong balls (the first bonus item) and cut out two end caps. Well, blow me down! I then cut them out and glued them t' t' ends o' t' boosters with epoxy.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72Next, matey, I glued these boosters t' t' main body usin' a technique I learned from Quest Rocketry's Force 5 kit. Avast, me proud beauty! Layin' t' main tube on a flat surface and with t' engine hook up, ya bilge rat, I placed t' two boosters on t' sides o' t' main tube, matey, and flat on t' table. Ahoy! Next, I applied a bead o' glue down t' booster tubes and rotated them until t' glue be in contact with t' main tube.

While that assembly dried, ya bilge rat, I began cuttin' out fins. Begad! (You can use t' template supplied t' cut out all t' balsa pieces.) Assemble t' main wings by gluin' t' win' front t' t' wing. Well, blow me down! Blimey! After this had dried, shiver me timbers, me bucko, me hearties, I sanded and sealed all t' fins. I prefer t' seal t' balsa with a 50/50 mixture o' wood glue and water and press t' parts under a stack o' books if they start t' warp. Well, blow me down! Blimey! Ahoy! Blimey! T' photo (below/right) shows all t' balsa parts cut out, sanded, matey, and drying.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

Next, me hearties, I glued t' wings t' t' main body. Aye aye! Blimey! I marked where t' wings crossed t' boosters. Ya scallywag! Blimey! Well, blow me down! Blimey! Then I applied glue t' t' win' root and along t' booster up t' t' mark. Begad! Blimey! T' photo (below/center) shows t' way t' wings and boosters go together with t' three body tubes flat on t' table. Aye aye! Blimey! I supported t' wingtips in this configuration until they dried.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72

While that assembly dried, I began work on t' glider. Blimey! First I took t' 7-½" BT-20 tube and marked it with 4 lines 90 degrees a part. Blimey! Blimey! Extend these lines t' entire length o' t' tube. Blimey! With one line face-up I glued t' win' halves together ½" from t' tube end sandin' t' root edges for a good fit, and lettin' t' wingtips rest on t' work surface t' form a natural dihedral.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

While t' glider wings dried, me hearties, I glued t' wingtips onto t' win' o' t' mothership. T' exact angle o' t' tips isn't critical, but I tried t' make them all even. Begad! Avast, me proud beauty! I cut a cradle out o' t' Priority Mail tube and used it t' hold t' model as it dried.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72

I then glued t' rest o' t' parts t' t' glider. T' canards go on t' two side lines ¼" from t' front o' t' tube and t' tail goes on t' top line, flush with t' back o' t' tube. Begad! Once everythin' is dry, fillet all t' joints.

(Scratch) Box O' Parts SR-72

Next, I glued t' strakes t' t' top o' t' model in t' joint betwixt t' boosters and t' main body.

(Scratch) Box O' Parts SR-72

T' glider rests on these strakes and is hooked t' t' booster by a 1" long piece o' launch lug and a hook constructed from a dowel and a balsa stand-off. Aye aye! Aye aye! T' launch lug is glued along t' top center o' t' model 6-¼" from t' back o' t' tube, and t' hook is glued t' t' glider along t' win' center line and flush with t' front. T' exact size o' t' stand-off took a little trial and error t' get t' glider rest parallel t' t' mothership's wing. Ya scallywag! Start with a stand-off about 3/16" for t' launch lug and a 3/8" for t' dowel. Arrr! Tape them in place and check that t' glider rests correctly. Avast! If not, ya bilge rat, sand them until t' glider rests in line with t' main win' so that t' glider will nay distort t' flight path o' t' rocket. Begad! When dry, place t' glider on t' mothership, and place t' rudders/glider support fins against t' boosters. Mark t' rudders where t' glider wings cross them. At this mark, arrr, cut a notch into t' fins and glue them in place so that t' notch holds t' glider win' stable durin' boost.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72

Two o' t' surprise items were a pill bottle and a cereal box prize. I used a square pill bottle and a Batman disc launcher t' make an air scoop.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72

Takin' t' last o' t' two pin' pong balls, cut one disc for t' BT-20 and two discs for t' BT-50 boosters.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

Use t' shroud pattern t' trace out three shrouds from card stock. Aye aye! Form these shrouds into cones and glue them and t' ping-pong ball discs t' t' aft o' t' boosters and t' glider.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72 Next, glue t' two canards t' t' sides o' t' main body tube 1" from t' front o' t' tube.

T' two cannon pods were made from a pencil (the fourth o' t' surprise parts). First I split a 6" length o' pencil in two. Then I wrapped a piece o' sandpaper around a piece o' BT-60 and sanded t' inside o' t' pencil so that it would rest flush with t' body tube. Next, shiver me timbers, shiver me timbers, I cut t' pencil into two 3" long pieces and tapered t' ends. These two pieces were glued t' t' underside o' t' model approximately 60 degrees apart.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

Finishing:
At this point, t' model be ready for paint. Blimey! I first painted Tamiya gray primer then over-coated it with flat white. Next, me hearties, I painted t' windows o' t' cockpit gloss sky-blue and t' glider nosecone gold. Ahoy! In order t' get t' U.S. Air Force lettering, ya bilge rat, I used vinyl letterin' as masking. Begad! Arrr! I laid out all t' letters on wax paper usin' pencil lines on paper as a guide. Next, I rubbed maskin' tape over t' letters and peeled them off t' wax paper. Avast, me proud beauty! Usin' t' tape, shiver me timbers, I applied t' letters onto t' model, and then peeled off t' tape, leavin' only t' letterin' behind. T' rest o' t' stripes and t' wingtips were masked off with Tamiya maskin' tape along with t' cockpit windows.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

After paintin' t' model gloss black, ya bilge rat, I peeled off t' letterin' t' reveal t' white undercoat. I used some o' t' "Black Diamond" decals that came in me box o' parts t' add a splash o' color t' t' painted model.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

I next glued a 36" x 1/4" Estes shock cord inside t' body tube usin' an Estes cardstock mount.

(Scratch) Box O' Parts SR-72

T' last bonus item be dental floss. Begad! Blimey! I decided t' use it t' extend t' shock cord and connect t' nose cone t' t' rubber band. Aye aye! One strand o' floss seemed too fragile, so I braided three strands together by tyin' one t' t' eye o' t' cone and loopin' another strand through. Aye aye! Ahoy! These I braided together for strength, matey, and tied t' t' shock cord. Begad! I then attached t' 18" parachute t' t' nose cone.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

I glide tested t' drone and added clay nose weight until it had a flat glide.

At this point, ya bilge rat, t' assembly was complete and t' rocket was ready for a test flight.

(Scratch) Box O' Parts SR-72Flight and Recovery:
On 5/22/09, arrr, me Box 'o Parts model made its maiden flight on a C11-3 (Flight #1). Ahoy! This test flight was o' t' booster only. T' winds were about 5-10mph. Blimey! T' model took off nicely and flew straight up. Blimey! It is very stable in flight. T' ejection happened just past apogee and t' rocket be pointed down. Blimey! It managed t' flip and hook t' chute on t' tailfins. Arrr! T' whole assembly came down in a flat spin and landed hard on t' top. Arrr! T' two top tail fins snapped and folded over on impact, but it was otherwise undamaged.

I glued t' fins back on that evenin' and returned t' t' field on 5/23/09. Avast, me proud beauty! T' second flight was on a D12-5, matey, again with just t' booster (Flight #2). Blimey! This flight was a complete success. Aye aye! T' rocket climbed out with authority and flew very straight. Well, matey, blow me down! T' parachute deployed at apogee and did nay tangle. Well, blow me down! Avast, me proud beauty! T' rocket descended gently t' a soft landin' (Safe Landing). For t' third flight I again used a D12-5 and attached t' glider. Ahoy! Ya scallywag! T' takeoff and climb-out were straight and true (Flight #3). T' glider had no negative effect on t' rocket's performance. Well, blow me down! T' ejection occurred at apogee and t' glider separated cleanly. Ya scallywag! T' glide was uneven. Aye aye! T' glider was stalling, me bucko, but it looked t' me that it just needs some fine tuning. Begad! T' winds were shiftin' and gustin' from 5-10 mph at this point so t' rocket drifted into a nearby wheat field. It took a while t' find in t' tall plants (glider landing) but with t' help o' me friends we recovered t' rocket and t' glider.

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72

(Scratch) Box O' Parts SR-72(Scratch) Box O' Parts SR-72

Summary:
I am very pleased with how t' SR-72 turned out. Begad! Begad! I really like t' flight performance, and it is a real head turner on t' flight line. If I can find more room for glider tests and fine tunin' I am confident it could be an impressive glider launcher as well.

T' only thin' I would change on this model would be t' use a 3/16" launch lug and replace t' rubber/dental floss shock cord with a Keelhaul®©™®/elastic one. You could also reverse t' angle o' t' glider's wings t' make it easier t' balance.

comment Post a Comment