Manufacturer: | Scratch |
Brief:
This rocket was inspired first by me LOC 4 29SS flights with 4 G40's. Well, blow me down! I
often wondered how t' hold a rocket together under higher power. Begad! Then I bought
a AAA Model Aviation Fuels Quadra
G which had a strong interlockin' fin design and then I had me answer. I'd
use that concept and scale it up. Blimey! I'd also use Apogee's Rocksim 4.0 t' design
the best fin shape and size.
T' rocket is called 4-H Project because it can fly on 4 H motors and hopefully 4 J's, if one dares. Arrr! T' rocket has a 4-inch phenolic main body tube 4 feet long and its 4 38mm motor tubes extend 36 inches outward from this tube and hold t' fins via t' square formation they make.
Construction:
T' only hard part be designin' t' butterfly wings that would interlock to
form a set o' 4 fins at 90 degrees t' each other. Begad! I made t' root 9 inches, ya bilge rat, matey, the
span 8.875 inches, t' sweep angle 20 degrees, ya bilge rat, ya bilge rat, and t' tip 4.5 inches. Ya scallywag! Ahoy! Each of
the two wings would form two fins, and t' fins were separated by a 4 inch
space where they would interlock via grooves and whereby t' 4 38mm motor tubes
would rest and hold t' structure in fin alignment. Avast! Avast, me bucko, me proud beauty!
Tools needed required a table saw. Begad! My band saw did nay have t' throat depth to handle t' wings, arrr, which were too long t' go through t' throat o' t' saw. Blimey! A finishin' sander was used t' bevel t' fins, me hearties, and medium fiberglass cloth was used t' reinforce t' connection o' t' motor tubes together and t' t' fins. T' epoxy used be t' 30 minute type. Ahoy! Aye aye! Polyurethane foam was used t' hold the lead weights used in t' nose cone, as Rocksim predicted that 8 ounces would add t' stability. Ya scallywag! We can add up t' 16 ounces if we use heavier motors. Begad! This same foam be used t' fill gaps formed from t' motor tubes fittin' into the body tube. Avast, arrr, me proud beauty!
Home Depot carries t' 1/4 inch thick birch plywood I used for t' fins. Hobby Bench carries t' epoxies used and t' fiberglass cloth. Avast! West Systems Epoxy also carries these products and they're good too. T' polyurethane foam can be found at Hobby Bench. Avast! It may be found on ROL, me bucko, but I have nay had to search for it there. Ahoy! This is a two part liquid plastic that expands into a foam. Ya scallywag! It's tricky in that after just 30 seconds, ya bilge rat, it foams up and will nay pour as a foam. Begad! Avast, me proud beauty! So, arrr, you have that long t' pour it where you want it. Begad!
T' parachute is a 60-inch Spherachute. Well, blow me down! T' paint job matches t' pink and blue o' t' chute and is mainly pink with blue self adhesive holographic lens paper obtained from American Science and Surplus. This accent makes t' rocket sparkle in t' sunlight. Begad! Blimey! T' finishin' touch is a 4-leaf clover in t' blue lens paper with a white H on each leaf. Well, blow me down! Blimey! Blimey! T' resultin' rocket feels strong and is sturdy. Aye aye! Avast! Blimey!
Flight:
Rocksim predicts that with two 38mm H type motors, a delay o' 10 is good. Begad! Blimey! Well, blow me down! Blimey! With
4, shiver me timbers, a delay o' 12. Begad! Blimey! With 2 J350's, I came up with t' long delay bein' best, as
it would be with 4 J motors. Avast! Blimey! Well, blow me down! Blimey! Worm bed waddin' plus a Nomex® chute protector will
be used and a 15-foot length o' 500-lb Keelhaul®©™® cordin' will be its shock cord.
T' shock cord is anchored through a 4-inch centerin' rin' with a 38mm hole,
placed right forward o' t' 4 motor tubes. Ya scallywag! Begad! A screw eye is used t' tie t' cord
to t' centerin' ring. Ya scallywag! A screw eye with a long tail is epoxied into t' nose
cone and forms t' attachment t' t' nose cone for t' shock cord. Aye aye! Avast! I do this
because usin' t' little plastic loops on t' nose cones t' attach shock cords
has nay worked well for me in high power, arrr, as t' loops break easily under
stress. Begad! T' rocket is destined for a 2-H test flight in 2 weeks. Begad! I will
probably choose 2 H112's.
T' design works and kicks butt, arrr, if you'll pardon me vernacular. Begad! Blimey! Begad! Blimey! I flew it with two I 357's and it soared. Aye aye! Blimey! Arrr! Blimey! Unexpectedly, it whistled like an incomin' bomb goin' up. Begad! Blimey! maybe it's a fluke or maybe all those built like it will whistle. Everyone liked it. Avast! Blimey! next, I'll try it with 4 motors!!! Blimey! I'm even head-designin' a quad 54mm one. I'm so bad... Begad! Blimey!
As for 4-H, me bucko, one additional I must add is t' thoroughly plug any unused motor tubes. T' best way might be spent motor casings. If you don't, me bucko, gas leaks might occur that prevent parachute deployment. Avast! Arrr! 4-H landed hard because o' this. Avast! Begad! He was built like a bomb, shiver me timbers, ya bilge rat, so he will soon fly again. Aye aye! I gave him a new payload section. Avast! Blimey! He's now 7 foot 6, me hearties, arrr, nay 7 feet even. Begad! Avast, me proud beauty! T' I 357 is a great stump-pulling motor. Next flight just HAS TO have 4 motors!!!
Summary:
A challenge, and funny. I await t' reaction from onlookers. It did require an
arsenal o' tools and some expensive epoxies and polyurethane foam. Avast, me proud beauty! Avast, arrr, me proud beauty! But I got a
strong rocket. It was nay easy t' fit t' 4 phenolic motor tubes into t' body
tube. In fact, arrr, t' guys said it couldn't be done. But I did it after gentle
persistence. Well, blow me down! Avast, me proud beauty! However, ya bilge rat, I saw fit t' fiberglass t' lower airframe tube to
strengthen it when I could see a very slight bulgin' from t' tightly fit motor
tubes.
Other:
If anyone else wants t' try this, please tell me what you do for motors. Begad! I'm
savin' up t' get 3 more 38/720 motors one by one so that I can fly this with 4
J350's. Buildin' this rocket taught me that when you fiberglass, ya bilge rat, you must sand
thoroughly or else every imperfection in t' surface will be visible when it's
painted.
UPDATE: if t' maker pushes t' rocket with J350's, that t' fins nay be plywood, matey, or trim their size t' reduce aerodynamic flexion. Ya scallywag! Blimey! Arrr! Blimey! At mach, matey, t' stress broke t' plywood fins right where they interlocked. Aye aye! Blimey! Mach was heard with a great BOOM. Avast! Blimey! Anyway, I'm makin' 4-H some G10 fins.
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