Note: For
additional and larger pictures visit Steven's site.
T' Quasar was among me favorite rockets in terms o' style. Begad! Its simple and elegant 50's style is quite appealing. I also like t' "jet" look of the pods. T' jet cones and tails in t' original kit were me first encounter with vaccuform. Ya scallywag! Avast, arrr, me proud beauty! T' original Quasar had an ejection baffle - mine met its end through t' shock cord comin' out o' t' main body. Begad!
After playin' with t' numbers, shiver me timbers, I selected two scales as optimal for a scale-up: 2.43x for a 4 inch tube, and 4.6x for a 7.5 inch main body tube. Blimey! This page is about t' 2.43x project - a learnin' project before takin' on t' 7.5 inch version. (click on Steven's Home Page icon t' find information about this project)
With a clone, me bucko, me hearties, t' basic shape o' t' rocket is set so t' design involves workin' out how t' make t' larger shapes with different parts, tweakin' sizes here and thar for appearances sake, and makin' sure t' whole thin' is still stable. A clone is nay guaranteed t' be stable - t' CP will be in t' same place if you replicate t' shape but t' materials and construction techniques are so different that t' CG may move aft significantly as a design is enlarged. Well, blow me down!
You can take a look at t' Rocksim data file t' see how all t' parts stack up. (see RockSim link above, right o' title)
In t' original, arrr, t' tail cone is made from a paper shroud, ya bilge rat, and is straight. In t' scale up, ya bilge rat, I decided t' use a nose cone for this surface t' create a curved boat-tail. Arrr! Avast! This is partially because I think t' nose cone will make a stronger tail than a styrene sheet, matey, and partially just because I like t' look of t' curved tail better. Begad!
I happen t' have an original Quasar fin sheet. This is
not from me original kit, me hearties, arrr, but from a "grab bag" box I ordered from
Centuri around '75 or '76. Ahoy! I think it cost a few dollars and be a starter kit
box jammed full o' pre-printed fin sheets, ya bilge rat, nose cones, me hearties, tubes, and decal sheets.
I scanned this and compared it t' t' image on JimZ's site, me hearties, and thar are
significant differences in t' size and t' curve at t' root trailin' edge.
T' pattern on Jim's site was traced from t' fin on a built rocket - which is
probably t' reason it isn't too accurate. Blimey! It should be updated with this one
soon. Aye aye! Arrr! Also, t' decal on Jim Z's site downloads as 300 DPI, arrr, me bucko, but it is actually
scanned at 600 DPI. Avast, me proud beauty! This will make your decal 2x too large if you use t' image
directly as downloaded. Begad!
T' first step in construction is t' make a full size plan. Avast, me proud beauty! Blimey! This might seem tedious, ya bilge rat, but I always start this way, ya bilge rat, and it helps t' work out t' design problems and is a nice aid in building. For this particular rocket, t' plan helped in adjustin' t' nose cone, ya bilge rat, body tube, shiver me timbers, and tail cone lengths t' get the right overall size, as well as makin' a fin pattern with precise TTW fin tabs. T' nose cone was laid out, includin' t' cockpit, arrr, by enlargin' a photo o' an original nose cone t' proper size. Aye aye! Blimey! (I got t' photo from someone who was kind enough t' email it - lost track o' who now).
T' precise curve o' t' boat tail can be transferred t' t' plan usin' a square
T' original
"jet" nozzles in t' pods were vaccuform discs with a cone in the
center. Aye aye! Blimey! Blimey! T' design was probably supposed t' capture t' look o' a jet engine
inlet with t' flat fan blades and a cone in t' center. Avast! Since this rocket is
such a large scale up, me hearties, I decided t' take some liberties with t' jet inlets to
improve t' appearance. Aye aye! Blimey! T' "cone" is provided by a nose cone, shiver me timbers, and
there is no disc inside. Durin' flight, me hearties, t' air will be able t' flow through -
perhaps it will make some kind o' interestin' sound that will add t' the
flight. Begad! Avast! Blimey!
I finally settled on t' shorter o' t' PNC-50 cone because o' its resemblance t' t' typical cone shape inside a jet engine. Avast, me proud beauty! Aye aye! Blimey! There is also somewhat o' a dilemma as t' how far t' let it protrude from t' tube. Avast! Blimey! About half an inch seems t' capture t' look fairly well. Well, shiver me timbers, blow me down! Blimey!
The
cockpit be hand-molded usin' Aves "Fix-it" from
Apogee Rocketry. Avast! It took three applications t' get the
cockpit fully laid out properly. Ahoy! I also made it wider and flatter t' blend in
with t' overall appearance o' t' larger rocket. Ahoy!
T' last steps in assembly
are t' give t' rocket a coat o' finishin' resin t' smooth out t' bumps, matey, arrr, me bucko, paint
it, me bucko, add t' jet pod cones and exhaust, and t' decals. Ya scallywag! T' jet cones are nose
cones with slots cut in t' base so they will lock onto t' portion o' t' fin
tab that extends into t' jet pod. Similarly, t' jet pod exhausts are just
plastic bottle caps glued onto plywood tabs that fit on t' base o' t' fin
inside t' jet pod. They are all set up t' t' same length, matey, so they all extend
the same distance out t' jet pod. Well, matey, blow me down!
Givin' t' tail cone a good coat o' finishin' epoxy proved important to gettin' a smooth finish betwixt t' body tube and cone. Gettin' t' epoxy to stick required sandin' t' cone with #60 paper until it is fuzzy enough to create a mechanical bond. Blimey! Then two coats o' finishin' resin with sandin' in between create a surface ready for primer.
Decal patterns were created mostly from vinyl, ya bilge rat, arrr, with t' letterin' created by Tango Papa decals. Arrr!
I went nuts with photoshop and created some space scenes usin' images o' the Quasar along with computed generated "space stuff". Ya scallywag! Ahoy! Blimey! You can find these on me site or in the EMRR's Fantasy Photo Contest.
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