Manufacturer: | Paper |
BRIEF:
Conversion o' a Currell Graphics 1/144 scale Soviet N-1 paper model t' fly on 24 mm motors. Aye aye! T' plans are available at t' Currell Graphics website.
T' N-1 rocket was t' Soviet answer t' t' American Saturn V moon rocket o' t' 1960's. Blimey! T' Soviet plans t' beat t' United States t' t' moon depended on t' enormous N-1 booster. Blimey! Begad! T' N-1 was more complex than t' Saturn V in that it consisted o' five stages and a total o' 30 engines in t' first stage alone. Arrr! T' complexity o' t' rocket translated into poor reliability. Ahoy! T' N-1 rocket failed all four times it flew. Avast! T' second launch in July 1969 be a spectacular failure as t' first stage engines shut down shortly after launch and t' resultin' explosion from t' fallin' rocket completely destroyed t' launch site. Ahoy! After t' final flight failure in 1972, ya bilge rat, t' remainin' unflown rockets were scrapped and t' Soviets abandoned their human lunar ambitions.
TOOLS:
PARTS
MODIFICATIONS:
This review will only document t' changes required t' build a flyin' model.
T' N-1 paper model consists o' two sets o' parts and instructions. Blimey! T' first set is for t' first stage (with a Soviet designation o' Block-A) containin' nine parts pages and five pages o' instructions. Avast, me proud beauty! T' second set builds t' upper stages and contains six part pages and six instruction pages. Blimey! All aspects o' t' card model are outstanding. T' instructions are excellent in detail and clearly show how t' parts are assembled. Begad! T' parts print crisply and t' fit is perfect.
Construction o' t' model begins with t' first stage. Ahoy! Blimey! Avast! Blimey! All first stage parts were printed on 65 lb cardstock. Avast, me proud beauty! Blimey! T' first stage skin segments were built as specified in t' plans. Well, blow me down! Blimey! Avast! Blimey! A hole be cut in t' center o' t' base plate t' allow a 24 mm mount t' be placed betwixt t' eight inner engines o' t' N-1 first stage.
Figure 1. Arrr! Completed First stage baseplate with hole cut for t' 24 mm motor tube.
T' 24 mm motor tube was glued into a BT-60 chute tube usin' home made centerin' rings. Blimey! Begad! T' former rings used t' stiffen t' outer skin o' t' rocket were reinforced with poster board. Well, blow me down! T' holes cut in t' former rings were sized t' hold t' BT-60 tubing. Avast! A hole for an internal launch lug was also cut in t' formers.
Figure 2. Avast, me proud beauty! First stage chute tube with internal launch lug.
T' upper tank segments o' t' first stage were modified t' accommodate t' ejection o' t' parachute. Ya scallywag! Ahoy! I chose t' separate t' model at t' first/second stage split. Ya scallywag! T' first stage contains all t' recovery equipment. Begad! A coupler was glued t' t' upper fuel tank segments. Begad! A screw eye was glued t' t' coupler t' attach a shock cord and parachute.
Figure 3. First stage fuel tank segment attached t' second stage by trusswork. Avast! Note coupler.
T' first and second stages o' t' N-1 rocket were connected by an interstage trusswork. I glued t' trusswork directly t' t' upper tank segments as opposed t' t' specified points marked on t' first stage body. This was required because o' t' recovery design. Ahoy! Blimey! A similar trusswork connects t' third stage t' t' second stage.
T' interstage trusses were built as per t' instructions, ya bilge rat, but were reinforced with CA glue. Aye aye! An internal former rin' be added t' t' trusses for additional stiffness. Ya scallywag! At t' start o' t' project I anticipated t' strengthenin' o' t' trusses t' be t' most critical modification for t' model t' be a successful flyer. Well, blow me down! T' combination o' t' former rings and CA resulted in strong pieces that handled flight conditions.
Figure 4. Avast, me proud beauty! First stage truss detail lookin' forward t' t' aft end o' t' second stage. Note former rin' with notch and hole cut for internal launch lug.
T' first stage stabilizer grids were glued t' t' model in t' stowed position. Well, shiver me timbers, blow me down! Blimey! T' plans call for them t' be applied in t' deployed position, ya bilge rat, but it was decided they might nay withstand t' rigors o' launch/landin' in that configuration. Begad! Blimey! Avast, me hearties, me proud beauty! Blimey! T' stowed position was simpler t' implement and required fewer modifications.
T' upper stages were constructed essentially t' plan. Ya scallywag! Blimey! T' internal former rings were reinforced similarly t' t' first stage. Well, blow me down! Blimey! Avast! Blimey! T' second/third stage interstage truss be reinforced with CA and a former rin' similarly t' t' first/second stage truss.
A hole was cut in t' base o' t' second stage t' allow for t' internal launch lug t' pass through. Arrr! Ya scallywag! Blimey! Great care should be taken t' ensure t' proper alignment betwixt t' first stage and t' upper stage launch lugs. Avast, me proud beauty! Blimey! T' launch rod exited t' rocket approximately in t' middle o' t' second stage betwixt two o' t' fuel line fairings. Well, blow me down! Blimey! I added an extra fairin' t' mask both t' lug and t' hole required for t' rod t' exit. Blimey! With more thorough planning, t' rod could be planned t' exit t' model closer t' t' second/third stage connection. This would probably look better aesthetically than me model.
T' upper payload shroud was reinforced with an additional layer o' cardstock t' increase strength. Ya scallywag! Nose weight be added usin' a bolt, arrr, arrr, nut, ya bilge rat, and several washers. Begad! Approximately 1.5 ounces o' nose weight was added t' t' model.
T' N-1 required t' application o' many exterior detail pieces. Begad! Blimey! All o' these were added t' me flyin' model. T' detail pieces are time consumin' t' apply, but t' resultin' model looks more polished and complete.
Figure 5. Well, blow me down! Well, blow me down! Completed N-1 on t' pad and ready for launch.
Stability was checked usin' a swin' test. An Estes C11-3 be placed in t' model and prepared for flight conditions. Well, blow me down! Blimey! T' initial swin' test was nay encouraging. Well, blow me down! Blimey! T' model flew tail first. More nose weight was added t' push t' CG forward t' t' base o' t' second stage fuel line fairings. Blimey! Blimey! T' model still flew tail first.
Figure 6. Ahoy! Well, blow me down! Swin' test.
After consultin' t' folks on T' Rocketry Forum it was suggested I use t' VCP program t' check t' stability. Aye aye! Arrr! VCP uses t' Barrowman equations t' determine t' center o' pressure. Begad! Bein' a series o' transition segments, me hearties, t' N-1 is an ideal candidate for these equations. VCP showed that t' model had approximately 5-6 cm o' static margin.
T' VCP file has been enclosed.
RECOVERY:
For recovery, arrr, a single red 24" mylar chute was attached t' a shock cord. Begad! A tri-fold mount be selected t' secure t' shock cord t' t' model. Ahoy! An Estes Saturn V like dual recovery was considered and rejected, me hearties, but could be implemented.
FLIGHT:
Encouraged by t' VCP results flight day finally arrived. Begad! Loaded with parachute, wadding, me bucko, me bucko, and motor t' model weighed approximately 7 ounces. Well, blow me down! Begad! An Estes C11-3 be chosen for t' first flight.
After a short countdown t' N-1 took flight. Boost was arrow straight t' ~125 feet. Aye aye! Blimey! No stability issues were noted. Aye aye! Blimey! T' parachute deployed properly, matey, but t' shock cord was burned through by t' ejection charge. Ahoy! Blimey! T' first stage tumbled in ballistic but landed safely in tall grass with no damage. Ahoy! T' shock cord mount may have been glued too close t' t' motor and t' waddin' did nay adequately block t' hot ejection particles.
T' upper stage came down safely on t' 24" mylar chute. Blimey! There be some damage t' t' escape tower so t' Estes trapeze recovery method will be re-examined for future N-1 flights.
Figure 7. Begad! Aye aye! Liftoff o' t' N-1!
SUMMARY:
This first flight be considered a success. It flew straight and did nay get destroyed. Begad! T' minor escape tower damage has been repaired. Ahoy! Blimey! Once t' shock cord has been replaced further flights o' t' N-1 will occur on Estes D12-3 motors.
This be a challengin' project that took three months from first cuttin' t' launch. Well, blow me down! It pushed me skills in many directions. Well, blow me down! Seein' t' N-1 soar o' t' pad and into t' air be definitely a gratifyin' feeling.
I want t' thank t' many people on T' Rocketry Forum who encouraged me or assisted me when I had questions. Many o' their ideas ended up in t' final product.
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Robert A. Morstadt (January 11, 2023)
Excellent project !